Detailed Project Report (DPR) on Chewing Tobacco (Khaine) (Miraj Type)

Detailed Project Report (DPR) on Chewing Tobacco (Khaine) (Miraj Type)

CHEWING TOBACCO (KHAINE) (MIRAJ TYPE)

[EIRI/EDPR/3526] J.C.: 1612


INTRODUCTION

The use of tobacco originated in America, and the name is probably derived from the original work used to describe the pipes employed by the carile Indians for smoking the weed. Tobacco is said to have been introduced into India in the beginning of 17th century. As else where in the world, It has thrived inspite of considerable neglect and social disapproal.

The genus Nicotiana is one of the five large genera of solanaceae, and is represented by about 60 recognised speceis. Out of the 60 species only two species Nicotiana tabacum and Nicotiana rustica most popular and are used in different ways. There is no variely that is grown appreciably to any extent either for chewing or for snuff and usually the same variety is consumed in a number of forms. Thus the "Monnakappal" "Olsikappal" "Vettakappal" and Yerumaikappal varieties grown in the districts of madurai, Tiruchirapalli and Coimbatore of Tamil Nadu, the Desi variety grown in Bihar and used in hookah, the Desi tobacco of Assam and U.P. and Jati of west Bengal are also for chewing. The kali chopadia and Jueli tobaccos of Gujrat area are also largely used for chewing and snuff. Generally leaf with medium to thick texture and pungent aroma is selected for chewing and snuff colour plays a less important part, but for snuffs darker coloured leaf is selected presumably as an indication of strength.


COST ESTIMATION

Plant Capacity            15,000 Pouches/Day

Land & Building (300 sq.mt.)    Rs. 43.50 Lac

Plant & Machinery                    Rs. 19.75 Lac

Working Capital for 1 Month    Rs. 12.21 Lac

Total Capital Investment          Rs. 80.97 Lac

Rate of Return                          48%

Break Even Point                      56%


CONTENTS

INTRODUCTION

POUCH

USES & APPLICATION

SPECIFICATION OF CHEWING TOBACCO

SCOPE

2 REFERENCES

3 REQUIREMENTS

4. PACKING

5. MARKING

6. SAMPUNG

7. TESTS

PROPERTIES

CHEMICAL COMPOSITION OF THE SCENTED CHEWING TOBACCO

CLASSIFICATION OF SMOKELESS TOBACCO AND ITS USES

TABLE CLASSIFICATION OF SMOKELESS TOBACCO PRODUCTS BY MODE OF USE

TABLE USE OF SMOKELESS TOBACCO PRODUCTS BY WHO REGION

ORAL USE

CHEMICAL COMPOSITION OF SMOKELESS TOBACCO

OVERVIEW OF SMOKELESS TOBACCO INDUSTRY

LEADING COMPANIES AND POPULAR BRANDS

MARKET SHARE OF TOP INDIA SMOKELESS BRANDS – RETAIL VOLUME (%)

WHAT IS ZARDA OR KHAINI?

WHAT IS SPECIAL ABOUT 701 IN THE PACKAGES?

HOW ARE THE PRODUCTS SO COST-EFFECTIVE WHEN THEY ARE CLASSIFIED AS BEST?

WHAT MAKES TRDP PRODUCTS DISTINCT FROM OTHER BRANDS IN THE MARKET?

HOW SYNTHETIC ARE THE INGREDIENTS USED IN THE PRODUCTS?

HOW ARE SMOKELESS TOBACCO PRODUCTS LIKE KHAINI BETTER THAN SMOKE EMITTING TOBACCO PRODUCTS LIKE CIGARETTE?

KHAINI

GLOBAL PROSPECTIVE OF SMOKELESS TOBACCO

TABLE GLOBAL SMOKELESS TOBACCO TRADE IN SELECTED COUNTRIES

ECONOMIC OUTLOOK

MANUFACTURERS OF KHAINI (CHEWING TOBACCO)

RAW MATERIAL & ITS AVAILABILITY

TOBACCO AND SLAKED LIME (KHAINI)

PROCESS OF MANUFACTURE

OTHER METHODS OF MANUFACTURING CHEWING TOBACCO PRODUCT (KHAINI)

THE FOLLOWING SPECIFIC METHODS DEMONSTRATE THE COMPOSITIONS

METHOD 1

METHOD 2

METHOD 3

METHOD 4

METHOD 5

METHOD 6

METHOD 7

FORMULATION OF MIRAJ TYPE KHAINI

MANUFACTURING PROCESS OF MIRAJ TYPE KHAINI

PROCESS FLOW DIAGRAM

POUCH FILLING

THE INFORMATION SUBSCRIBED ON THE PACKING IS AS BELOW

SUPPLIERS OF RAW MATERIALS

TOBACCO RAW MATERIALS

TOBACCO LEAVES

SUPPLIERS OF PLANT & MACHINERY

MIXER FOR TOBACCO

PAN DRYER

TESTING EQUIPMENTS

PULVERIZERS

WEIGHING BALANCES

AUTOMATIC POUCH FILLING AND SEALING MACHINES

STAINLESS STEEL STORAGE VESSEL


APPENDIX – A:

01. PLANT ECONOMICS

02. LAND & BUILDING

03. PLANT AND MACHINERY

04. OTHER FIXED ASSESTS

05. FIXED CAPITAL

06. RAW MATERIAL

07. SALARY AND WAGES

08. UTILITIES AND OVERHEADS

09. TOTAL WORKING CAPITAL

10. TOTAL CAPITAL INVESTMENT

11. COST OF PRODUCTION

12. TURN OVER/ANNUM

13. BREAK EVEN POINT

14. RESOURCES FOR FINANCE

15. INSTALMENT PAYABLE IN 5 YEARS

16. DEPRECIATION CHART FOR 5 YEARS

17. PROFIT ANALYSIS FOR 5 YEARS

18. PROJECTED BALANCE SHEET FOR (5 YEARS)

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