ELECTRONIC CIGARETTES & GAS LIGHTER MANUFACTURING
[EIRI/EDPR/4682] J.C.: 2899XL
INTRODUCTION
The electronic gas lighter uses a piezo-electric crystal. This crystal has a property to generate voltage when it is mechanically deformed. It generates high voltage across a spark gap which when in proximity to a gas would ignite it. Gas lighters are being used by cooking gas users. It is durable due to its performance and economical as compared to the mechanical and electrical lighters. It does not require battery for its operation. It is safer, economical, reliable and quick in action. It requires virtually no maintenance.
Cigarette lighters of the type using liquified gas such as butane for fuel, and more particularly to a lighter which may be thrown away after the, initial supply of fuel has been exhausted. The usual means of refilling a gas cigarette lighter is by use of a separate disposable tank or by what is called a refill system whereby liquified gas from a large supply container is allowed to flow into a reservoir contained within the lighter. Lighters of these types are relatively expensive since they must be made of exceptionally durable material since they are expected to work for years.
As a result, the cost of the material going into such lighters is quite high. Attempts have been made heretofore to provide disposible non-refillable lighters of the gas type. However, as far as it is known, none of the so-called disposable lighters have been successful. The global cigarette lighter market was worth US$ 6 Billion in 2018. The report further anticipates the market to cross US$ 8 Billion by 2024, at a projected CAGR of 2.7% over the forecast period.
COST ESTIMATION
Plant Capacity 100000 Nos/Day
Land & Building (2500 sq.mt.) Rs. 1.54 Cr
Plant & Machinery Rs. 2.29 Cr
Working Capital for 3 Months Rs. 15.98 Cr
Total Capital Investment Rs. 20.11 Cr
Rate of Return 71%
Break Even Point 23%
CONTENTS
INTRODUCTION
INVENTION OF THE LIGHTER
TYPE OF LIGHTER
TYPES OF LIGHTERS
1. PLASTIC SPARKWHEEL LIGHTERS
2. PIEZO SPARK IGNITION LIGHTERS
4. BUTANE TORCH LIGHTERS
5. ELECTRIC COIL LIGHTER
6. ELECTRIC ARC LIGHTER (PLASMA LIGHTERS)
7. PERMANENT MATCH
8. CANDLE LIGHTERS
9. PIPE LIGHTERS
USES AND APPLICATIONS LIGHTERS
B.I.S. SPECIFICATION
MANUFACTURING PROCESS FLOW CHART
MANUFACTURING PROCESS
QUALITY CONTROL
RAW MATERIALS
RAW MATERIALS & COMPONENTS
CIGARATTE LIGHTER
GAS LIGHTER
DESIGN
MARKET POSITION
PRODUCT TYPE INSIGHTS
MATERIAL TYPE INSIGHTS
DISTRIBUTION CHANNELS INSIGHTS
THE GLOBAL PLAYERS
INDIAN MANUFACTURING INDUSTRY
MARKET SIZE
INVESTMENT
GOVERNMENT INITIATIVES
ROAD AHEAD
MACHINERY AND EQUIPMENTS
PLUG IN AUTOMATIC INJECTION MOLDING MACHINE
PRODUCT ATTRIBUTES
FULL-AUTO FINISHED PRODUCT INSPECTION MACHINE
PROCESS DESCRIPTION
PRECAUTIONS
1. THE WORKING STABILITY IS VERY HIGH
2. IT IS VERY ACCURATE TO SCREEN ALL KINDS OF DEFECTS
3. AUTOMATIC DETECTION IS VERY EASY
AUTOMATIC LABELING MACHINE FOR LIGHTER
PILLAR/VERTICAL DRILL MACHINE
PILLAR DRILL MACHINES
GRINDING MACHINE
CUT OFF SAW MACHINE
MANUFACTURERS/SUPPLIERS
LIST OF GAS LIGHTER & KITCHENWARE MANUFACTURE IN INDIA
PLANT AND MACHINERY MANUFACTURERS
MIG WELDING WIRE ELECTRODE
WEIGHING MACHINES
PACKAGING MACHINE
SUPPLIERS OF PLANT AND MACHINERY (IMPORTED)
SUPPLIERS OF PLANT AND EQUIPMENTS
PLASTIC GRANUALS/RESIN MANUFACTURERS
RAW MATERIAL SUPPLIERS
LAB EQUIPMEMTS MANUFACTURERE/SUPPLIERS
DG SET MANUFACTURERE/SUPPLIERS
REGULATIONS AND POLICIES
STATUTORY AND COMMERCIAL LAWS
THE COMPANIES ACT, 2013 (TO THE EXTENT NOTIFIED)
COMPETITION ACT, 2002
INDUSTRIAL (DEVELOPMENT AND REGULATION) ACT, 1951
ELECTRICITY ACT, 2003
THE LEGAL METROLOGY ACT 2009
THE INDIAN BOILERS ACT, 1923
LAWS RELATING TO LABOUR AND EMPLOYMENT
THE FACTORIES ACT, 1948
THE MINIMUM WAGES ACT, 1948
PAYMENT OF WAGES ACT, 1936
THE PAYMENT OF GRATUITY ACT, 1972
PAYMENT OF BONUS ACT, 1965
THE CONTRACT LABOUR (REGULATION AND ABOLITION) ACT, 1970
THE EQUAL REMUNERATION ACT, 1976 ("EQUAL REMUNERATION ACT") AND EQUAL REMUNERATION RULES, 1976
CHILD LABOUR (PROHIBITION AND REGULATION) ACT, 1986
THE MATERNITY BENEFIT ACT, 1961("MATERNITY ACT")
THE SEXUAL HARASSMENT OF WOMEN AT WORKPLACE (PREVENTION, PROHIBITION AND REDRESSAL) ACT, 2013
THE INDUSTRIAL DISPUTES ACT, 1947
INTER STATE MIGRANT WORKERS (REGULATION OF EMPLOYMENT AND CONDITIONS OF SERVICE) ACT, 1979;
INDUSTRIAL EMPLOYMENT (STANDING ORDERS) ACT, 1946
APPRENTICES ACT, 1961
ENVIRONMENTAL LAWS
WATER (PREVENTION AND CONTROL OF POLLUTION) CESS ACT, 1977, AS AMENDED (THE “WATER CESS ACT”)
THE NOISE POLLUTION (REGULATION & CONTROL) RULES 2000 (“NOISE REGULATION RULES”)
TAX LAWS
THE INCOME TAX ACT, 1961
THE GOODS AND SERVICES TAX ACT, 2017
INTELLECTUAL PROPERTY LAWS
THE TRADEMARKS ACT, 1999
THE DESIGNS ACT, 2000
FOREIGN INVESTMENT REGULATIONS
OTHER LAWS
PRINCIPLES OF PLANT LAYOUT
PLANT LOCATION FACTORS
PRIMARY FACTORS
1. RAW-MATERIAL SUPPLY:
2. MARKETS:
3. POWER AND FUEL SUPPLY:
4. WATER SUPPLY:
5. CLIMATE:
SPECIFIC FACTORS
6. TRANSPORTATION:
7. WASTE DISPOSAL:
8. LABOR:
9. REGULATORY LAWS:
10. TAXES:
EXPLANATION OF TERMS USED IN THE PROJECT REPORT
1. DEPRECIATION:
2. FIXED ASSETS:
3. WORKING CAPITAL:
4. BREAK-EVEN POINT:
5. OTHER FIXED EXPENSES:
6. MARGIN MONEY:
7. TERM LOANS:
8. TOTAL LOAD:
9. LAND AREA/MAN POWER RATIO:
WASTE MINIMIZATION IN PRODUCTION
SWOT ANALYSIS
STRENGTHS
WEAKNESSES
OPPORTUNITIES
THREATS
ORGANIZATION CHART
UTILITIES
POWER
WORKING
TOTAL MANPOWER AND PAYROLL
UTILITIES
PLANT LAYOUT
ADDRESSES OF FINANCIAL INSTITUTIONS
LIST OF DOCUMENTS REQUIRED TO GET FOR LICENSES
DOCUMENTS:
OTHER LICENSES REQUIRED FOR THE SETUP:
POLLUTION CONTROL
ENERGY CONSERVATION
PROJECT IMPLEMENTATION SCHEDULE
APPENDIX – A:
01. PLANT ECONOMICS
02. LAND & BUILDING
03. PLANT AND MACHINERY
04. OTHER FIXED ASSESTS
05. FIXED CAPITAL
06. RAW MATERIAL
07. SALARY AND WAGES
08. UTILITIES AND OVERHEADS
09. TOTAL WORKING CAPITAL
10. TOTAL CAPITAL INVESTMENT
11. COST OF PRODUCTION
12. TURN OVER/ANNUM
13. BREAK EVEN POINT
14. RESOURCES FOR FINANCE
15. INSTALMENT PAYABLE IN 5 YEARS
16. DEPRECIATION CHART FOR 5 YEARS
17. PROFIT ANALYSIS FOR 5 YEARS
18. PROJECTED BALANCE SHEET FOR (5 YEARS)
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