Industry Overview
Electronic gas lighters use a piezo-electric crystal that generates a high voltage when subjected to mechanical force. This voltage produces a spark across a spark gap, which ignites gas safely and efficiently. These lighters are widely used by domestic cooking gas consumers because they are durable, reliable, economical, and quick in operation. Unlike battery-operated alternatives, piezo-electric gas lighters require no external power source and virtually no maintenance, making them a practical solution for everyday household use.
Gas cigarette lighters commonly use liquefied butane as fuel. Traditional refillable models are manufactured from durable materials designed for long-term use and can be refilled using disposable gas cartridges or larger refill containers. Their robust construction contributes to higher manufacturing costs. Manufacturers have also attempted to develop disposable, non-refillable gas lighters to reduce production costs and improve convenience, although such products have historically faced commercial challenges.
According to the project report, the global cigarette lighter market was valued at US$ 6 Billion in 2018 and was projected to exceed US$ 8 Billion by 2024, registering a projected CAGR of 2.7% during the forecast period. The report highlights continued demand driven by household gas lighter applications, convenience products, and technological improvements in lighter design and manufacturing.
Cost Estimation
| Particular | Value |
|---|---|
| Plant Capacity | 100000 Nos/Day |
| Land & Building (2500 sq.mt.) | Rs. 1.54 Cr |
| Plant & Machinery | Rs. 2.29 Cr |
| Working Capital for 3 Months | Rs. 15.98 Cr |
| Total Capital Investment | Rs. 20.11 Cr |
| Rate of Return | 71% |
| Break Even Point | 23% |
Content Index
- INTRODUCTION
- INVENTION OF THE LIGHTER
- TYPE OF LIGHTER
- TYPES OF LIGHTERS
- 1. PLASTIC SPARKWHEEL LIGHTERS
- 2. PIEZO SPARK IGNITION LIGHTERS
- 4. BUTANE TORCH LIGHTERS
- 5. ELECTRIC COIL LIGHTER
- 6. ELECTRIC ARC LIGHTER (PLASMA LIGHTERS)
- 7. PERMANENT MATCH
- 8. CANDLE LIGHTERS
- 9. PIPE LIGHTERS
- USES AND APPLICATIONS LIGHTERS
- B.I.S. SPECIFICATION
- MANUFACTURING PROCESS FLOW CHART
- MANUFACTURING PROCESS
- QUALITY CONTROL
- RAW MATERIALS
- RAW MATERIALS & COMPONENTS
- CIGARATTE LIGHTER
- GAS LIGHTER
- DESIGN
- MARKET POSITION
- PRODUCT TYPE INSIGHTS
- MATERIAL TYPE INSIGHTS
- DISTRIBUTION CHANNELS INSIGHTS
- THE GLOBAL PLAYERS
- INDIAN MANUFACTURING INDUSTRY
- MARKET SIZE
- INVESTMENT
- GOVERNMENT INITIATIVES
- ROAD AHEAD
- MACHINERY AND EQUIPMENTS
- PLUG IN AUTOMATIC INJECTION MOLDING MACHINE
- PRODUCT ATTRIBUTES
- FULL-AUTO FINISHED PRODUCT INSPECTION MACHINE
- PROCESS DESCRIPTION
- PRECAUTIONS
- 1. THE WORKING STABILITY IS VERY HIGH
- 2. IT IS VERY ACCURATE TO SCREEN ALL KINDS OF DEFECTS
- 3. AUTOMATIC DETECTION IS VERY EASY
- AUTOMATIC LABELING MACHINE FOR LIGHTER
- PILLAR/VERTICAL DRILL MACHINE
- PILLAR DRILL MACHINES
- GRINDING MACHINE
- CUT OFF SAW MACHINE
- MANUFACTURERS/SUPPLIERS
- LIST OF GAS LIGHTER & KITCHENWARE MANUFACTURE IN INDIA
- PLANT AND MACHINERY MANUFACTURERS
- MIG WELDING WIRE ELECTRODE
- WEIGHING MACHINES
- PACKAGING MACHINE
- SUPPLIERS OF PLANT AND MACHINERY (IMPORTED)
- SUPPLIERS OF PLANT AND EQUIPMENTS
- PLASTIC GRANUALS/RESIN MANUFACTURERS
- RAW MATERIAL SUPPLIERS
- LAB EQUIPMEMTS MANUFACTURERE/SUPPLIERS
- DG SET MANUFACTURERE/SUPPLIERS
- REGULATIONS AND POLICIES
- STATUTORY AND COMMERCIAL LAWS
- THE COMPANIES ACT, 2013 (TO THE EXTENT NOTIFIED)
- COMPETITION ACT, 2002
- INDUSTRIAL (DEVELOPMENT AND REGULATION) ACT, 1951
- ELECTRICITY ACT, 2003
- THE LEGAL METROLOGY ACT 2009
- THE INDIAN BOILERS ACT, 1923
- LAWS RELATING TO LABOUR AND EMPLOYMENT
- THE FACTORIES ACT, 1948
- THE MINIMUM WAGES ACT, 1948
- PAYMENT OF WAGES ACT, 1936
- THE PAYMENT OF GRATUITY ACT, 1972
- PAYMENT OF BONUS ACT, 1965
- THE CONTRACT LABOUR (REGULATION AND ABOLITION) ACT, 1970
- THE EQUAL REMUNERATION ACT, 1976 ("EQUAL REMUNERATION ACT") AND EQUAL REMUNERATION RULES, 1976
- CHILD LABOUR (PROHIBITION AND REGULATION) ACT, 1986
- THE MATERNITY BENEFIT ACT, 1961("MATERNITY ACT")
- THE SEXUAL HARASSMENT OF WOMEN AT WORKPLACE (PREVENTION, PROHIBITION AND REDRESSAL) ACT, 2013
- THE INDUSTRIAL DISPUTES ACT, 1947
- INTER STATE MIGRANT WORKERS (REGULATION OF EMPLOYMENT AND CONDITIONS OF SERVICE) ACT, 1979;
- INDUSTRIAL EMPLOYMENT (STANDING ORDERS) ACT, 1946
- APPRENTICES ACT, 1961
- ENVIRONMENTAL LAWS
- WATER (PREVENTION AND CONTROL OF POLLUTION) CESS ACT, 1977, AS AMENDED (THE “WATER CESS ACT”)
- THE NOISE POLLUTION (REGULATION & CONTROL) RULES 2000 (“NOISE REGULATION RULES”)
- TAX LAWS
- THE INCOME TAX ACT, 1961
- THE GOODS AND SERVICES TAX ACT, 2017
- INTELLECTUAL PROPERTY LAWS
- THE TRADEMARKS ACT, 1999
- THE DESIGNS ACT, 2000
- FOREIGN INVESTMENT REGULATIONS
- OTHER LAWS
- PRINCIPLES OF PLANT LAYOUT
- PLANT LOCATION FACTORS
- PRIMARY FACTORS
- SPECIFIC FACTORS
- EXPLANATION OF TERMS USED IN THE PROJECT REPORT
- WASTE MINIMIZATION IN PRODUCTION
- SWOT ANALYSIS
- STRENGTHS
- WEAKNESSES
- OPPORTUNITIES
- THREATS
- ORGANIZATION CHART
- UTILITIES
- POWER
- WORKING
- TOTAL MANPOWER AND PAYROLL
- PLANT LAYOUT
- ADDRESSES OF FINANCIAL INSTITUTIONS
- LIST OF DOCUMENTS REQUIRED TO GET FOR LICENSES
- DOCUMENTS:
- OTHER LICENSES REQUIRED FOR THE SETUP:
- POLLUTION CONTROL
- ENERGY CONSERVATION
- PROJECT IMPLEMENTATION SCHEDULE
Appendix
- 01. PLANT ECONOMICS
- 02. LAND & BUILDING
- 03. PLANT AND MACHINERY
- 04. OTHER FIXED ASSESTS
- 05. FIXED CAPITAL
- 06. RAW MATERIAL
- 07. SALARY AND WAGES
- 08. UTILITIES AND OVERHEADS
- 09. TOTAL WORKING CAPITAL
- 10. TOTAL CAPITAL INVESTMENT
- 11. COST OF PRODUCTION
- 12. TURN OVER/ANNUM
- 13. BREAK EVEN POINT
- 14. RESOURCES FOR FINANCE
- 15. INSTALMENT PAYABLE IN 5 YEARS
- 16. DEPRECIATION CHART FOR 5 YEARS
- 17. PROFIT ANALYSIS FOR 5 YEARS
- 18. PROJECTED BALANCE SHEET FOR (5 YEARS)
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