Detailed Project Report on coal briquettes from coal | DPR for Bank Loan | Feasibility Reports

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Industry Overview

Coal remains an important and widely used energy resource for domestic and industrial applications, particularly for boilers, furnaces, power generation, restaurants, and other heating requirements. Coal is abundant in India, with major coalfields historically identified in regions such as Jharia, Bokaro, and Raniganj. However, coal handling and processing can generate significant quantities of fine coal and dust, creating health, safety, transportation, storage, and product-loss challenges.

Coal briquetting provides an effective method for converting small and finely broken coal into compact, manageable fuel units. Historically, briquettes were developed to utilize small coal that was difficult to burn efficiently because of inadequate airflow and its tendency to be carried away through chimneys. Early briquettes were hand-moulded using clay, while later engineering developments enabled machine-made briquettes with reduced binder requirements. Tar and pitch binders subsequently helped produce low-ash fuels. Modern briquetting also supports improved handling, mechanical feeding, and more controlled fuel utilization. The project covers coal, charcoal, and biomass briquettes, together with briquetting technology, carbonized briquettes, bio-briquettes, coal-dust agglomeration, binders, manufacturing processes, plant layout, implementation schedules, and related raw-material and machinery suppliers.

Cost Estimation

Particulars	Value
Plant Capacity	12000 Kg/Day
Land & Building (1000 sq.mt)	Rs. 1.19 Cr
Plant & Machinery	Rs. 80 Lac
Working Capital for 2 Months	Rs. 54 Lac
Total Capital Investment	Rs. 2.64 Cr
Rate of Return	26%
Break Even Point	58%

Content Index

INTRODUCTION
USES AND APPLICATIONS
COAL AND COAL DUST
TYPES OF BRIQUETTE
COAL BRIQUETTES
CHARCOAL BRIQUETTES
BIOMASS BRIQUETTES
BRIQUETTING OF COAL
BRIQUETTE PRODUCTION TECHNOLOGY
2. CARBONIZED BRIQUETTES
(1) PROCESS OVERVIEW
(2) CARBONIZATION STAGE
(3) FORMING STAGE
3. BIO-BRIQUETTES
(1) BIO-BRIQUETTE PRODUCTION PROCESS
(2) BIO-BRIQUETTE CHARACTERISTICS
MARKET POSTION/OVERVIEW
KEY STATISTICS – GLOBAL & INDIA
IMPORT DATA OF COAL BRIQUETTE
AGGLOMERATION TO ERADICATE COAL DUST
USING A PIN MIXER TO DE-DUST COAL
PELLETIZING
BRIQUETTING
BINDERS AND COAL BRIQUETTING FROM COAL DUST
WASTE MIXTURES TESTED IN TRIALS
THE UNIT IS CHARACTERIZED BY THE FOLLOWING PARAMETERS:
WORK ROLLS SYSTEM IN THE BRIQUETTING PRESS.
SCHEMATIC OF BRIQUETTES PROCESS.
BRIQUETTES MADE OF FINE COAL.
METHOD OF MANUFACTURING BRIQUETTES
YIELDS FROM DURHAM COAL AND BRIQUETTED MIXTURES
MANUFACTURING PROCESS OF COAL BRIQUETTES FROM COAL DUST
FORMULATION
PROCESS IN DETAILS
STORAGE:
PREPARATION OF FEED STOCK:
ANALYSIS OF BRIQUETTES
TYPES OF BRIQUETTE
PROCESS FLOW DIAGRAM
CHARCOAL BRIQUETTE INGREDIENTS AND COMPOSITION
HEAT FUEL
ACCELERANTS
WHITE ASHES
BRIQUETTE BINDERS
PRESS RELEASE
FILLERS
1. RECIPES FOR MAKING CHARCOAL BRIQUETTES
2. RECIPES FOR MAKING CHARCOAL BRIQUETTES
3. RECIPES FOR MAKING CHARCOAL BRIQUETTES
4. RECIPES FOR MAKING CHARCOAL BRIQUETTES
5. RECIPES FOR MAKING CHARCOAL BRIQUETTES
6. RECIPES FOR MAKING CHARCOAL BRIQUETTES
BRIQUETTE ASH CONTENT
EXAMPLE NO 1:
EXAMPLE NO 2:
MANUFACTURING PROCESS OF CHARCOAL BRIQUETTE
CHARRING THE WOOD
CARBONIZING THE COAL
BRIQUETTING
BAGGING
PRINCIPLES OF PLANT LAYOUT
PLANT LOCATION FACTORS
EXPLANATION OF TERMS USED
IN THE PROJECT REPORT
PROJECT IMPLEMENTATION SCHEDULES
PLANT LAYOUT
SUPPLIERS OF RAW MATERIALS
MOLASSES
SUPPLIERS OF PLANT AND MACHINERIES
AIR COMPRESSORS
STORAGE VESSEL (STORAGE TANKS)
D.G. SETS
BELT CONVEYORS

Appendix

APPENDIX – A:
01. PLANT ECONOMICS
02. LAND & BUILDING
03. PLANT AND MACHINERY
04. OTHER FIXED ASSESTS
05. FIXED CAPITAL
06. RAW MATERIAL
07. SALARY AND WAGES
08. UTILITIES AND OVERHEADS
09. TOTAL WORKING CAPITAL
10. TOTAL CAPITAL INVESTMENT
11. COST OF PRODUCTION
12. TURN OVER/ANNUM
13. BREAK EVEN POINT
14. RESOURCES FOR FINANCE
15. INSTALMENT PAYABLE IN 5 YEARS
16. DEPRECIATION CHART FOR 5 YEARS
17. PROFIT ANALYSIS FOR 5 YEARS
18. PROJECTED BALANCE SHEET FOR (5 YEARS)

Frequently Asked Questions

Coal briquetting is a process that converts finely broken or powdered coal into compact briquettes. The process helps transform small coal that can otherwise be difficult to burn efficiently into a more manageable fuel form. Depending on the process and material characteristics, binders may be used to help the particles form and retain their shape. The report discusses coal briquetting as a method of utilizing small coal and addressing handling challenges associated with fine coal and coal dust.

Coal briquettes can be used as fuel in industrial boilers, furnaces, and other heating applications, as well as in selected domestic and commercial applications. The report specifically identifies industrial fuel use, domestic substitution for coal, and applications in restaurants and hotels as areas where coal briquettes may be used. Their compact form can also make handling, storage, and mechanical feeding more convenient compared with loose fine coal.

Coal dust can create health, safety, handling, and product-loss problems during mining, crushing, transportation, and processing. The report notes that coal dust can be a health hazard when inhaled, may contribute to spontaneous combustion, can result in product losses when dust is carried away, and may accumulate in mechanical components. Dust suppression at the point where dust is generated, including transfer points, is presented as one approach to reducing these problems.

The project report covers coal briquettes, charcoal briquettes, and biomass briquettes. It also discusses carbonized briquettes and bio-briquettes, including their respective production stages and characteristics. Additional sections address coal-dust briquetting, binders, pelletizing, briquetting equipment, charcoal briquette ingredients and composition, manufacturing processes, and process flow diagrams. This broad coverage makes the report relevant to several forms of solid fuel densification and briquette production.

Coal briquette manufacturing generally involves preparing the feed material, combining or conditioning it as required, forming compact briquettes under pressure, and handling the finished product. The report provides detailed sections on feed-stock preparation, formulation, process details, work-roll systems in briquetting presses, manufacturing from coal dust, and storage. Historical methods used clay, while later developments introduced mechanical pressing and binders such as tar or pitch for specific briquette formulations.

Important planning considerations include raw-material availability, feed-stock preparation, production technology, machinery selection, storage, plant location, material handling, utilities, and plant layout. The report contains dedicated sections on principles of plant layout, plant location factors, project implementation schedules, raw-material suppliers, plant and machinery suppliers, air compressors, storage vessels, D.G. sets, and belt conveyors. These elements help structure the technical and operational planning required for a briquette manufacturing facility.

Yes, briquetting can provide a means of converting fine coal and coal dust into a more compact fuel form. The report specifically discusses agglomeration to address coal dust, the use of a pin mixer for de-dusting coal, pelletizing, briquetting, binders, and manufacturing briquettes from coal dust. By forming fine particles into larger units, briquetting can improve their manageability and suitability for controlled fuel handling and utilization, subject to the characteristics of the feed material and selected process.

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Detailed Project Report (DPR) on coal briquettes from coal

Industry Overview

Cost Estimation

Content Index

Appendix