COAL TAR PITCH
(EIRI/EDPR/1357) J.C.127, 752
INTRODUCTION
Coal Tar Pitch
Coal tar pitch is a byproduct of turning coal into coke or coal gas. It is a sticky, dark brown or black liquid that resists flowing and has a very strong smell. In most cases, the volume of coal tar pitch used in medicinal preparations is very small in comparison to the amounts produced. As a result, most of the pitch is further processed to remove useful chemicals or is simply burned.
Coal Tar Pitch Manufacturing Process
Crude Coal Tar received from by-product coke oven plants is heated to temperatures up to 400oC in specially designed distillation stills. This removes moisture, Naphthalene, Light Creosote Oil and Heavy Creosote Oil from the Coal Tar. The resultant product is called Coal Tar Pitch. Depending on the blend of Crude Coal Tar and the temperatures to which the distillation is carried out different grades of Coal Tar Pitch are produced.
Coal Tar Pitch Manufacturing Equipment
In the coal crushing plant, coal crusher can resize the coal stone so that it can be easily handled and processed. Shenbang coal crusher is acknowledged in its field since long time and gives smooth running resulting power economy and higher efficiency.
Coal mill is not just one grinder mill, it will include some optional equipment such as vibrating feeder, vibrating screen, belt conveyors and so on to finish the coal milling process. So, coal mill is also used widely in many industries besides coal mining.
Coaltar is produced by the dry distillation of coal and is therefore a byproduct in the manufacture of coal gas. For a considerable time after the discovery of coal gas, the tar produced was considered merely an encumbrance and was used mainly as a pigment or fuel.
The purification of coaltar is affected by distillation. The crude tar, which contains a considerable quantity of ammonia water, is first freed from this by gravitation. It is then transferred to the vertical stills, which are connected with a warm surrounded with water which can be cooled or warmed as occasion requires. Distillation of the fraction boiling above 270oC is usually completed under reduced pressure.
COST ESTIMATION
Plant Capacity 50 MT/Day
Land & Building (8000 sq.mt.) Rs. 9.75 Cr
Plant & Machinery Rs. 2.54 Cr
Working Capital for 2 Months Rs. 9.76 Cr
Total Capital Investment Rs. 22.51 Cr
Rate of Return 25%
Break Even Point 58%
CONTENTS
INTRODUCTION
USES AND APPLICATIONS
RAW MATERIAL SECTION
PROPERTIES & CHARACTERISTICS
B.I.S. SPECIFICATION
SPECIFICATIONS OF RAW MATERIALS
SPECIFICATION FOR COAL TAR PITCH
COAL TAR PITCH - METHODS OF TEST
MARKET SURVEY
INDUSTRIAL USES OF COAL TAR
AQUEOUS RUBBERIZED COAL TAR EMULSION
COAL TAR PITCH MODIFIED BY NITRILE BUTADIENE RUBBER
TAR-URETHANE COMPOSITION
PREPARATION OF THERMOSETTING PHENOLIC SYNTHETIC RESIN
COAL TAR GEL COMPOSITION
COAL TAR (DISTILLATION) UNITS
DISTILLATION OF COAL TAR
METHODS OF PITCH PRODUCTION
PROCESS DETAILS
SUPPLIERS OF PLANT & MACHINERY
MACHINERY FABRICATORS
SUPPLIERS OF RAW MATERIALS
PLANT LAYOUT
PRODUCTION OF DISTILLATION/ANNUM
ADDRESSES OF COAL TAR DISTILLATION PLANT
APPENDIX – A:
01. PLANT ECONOMICS
02. LAND & BUILDING
03. PLANT AND MACHINERY
04. OTHER FIXED ASSESTS
05. FIXED CAPITAL
06. RAW MATERIAL
07. SALARY AND WAGES
08. UTILITIES AND OVERHEADS
09. TOTAL WORKING CAPITAL
10. TOTAL CAPITAL INVESTMENT
11. COST OF PRODUCTION
12. TURN OVER/ANNUM
13. BREAK EVEN POINT
14. RESOURCES FOR FINANCE
15. INSTALMENT PAYABLE IN 5 YEARS
16. DEPRECIATION CHART FOR 5 YEARS
17. PROFIT ANALYSIS FOR 5 YEARS
18. PROJECTED BALANCE SHEET FOR (5 YEARS)
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