COMPRESSED BIOGAS AND BOTTLING (CAPACITY: 5 TPD)

: EIRI/EDPR/4821 J.C.3042XL

Biogas is a clean, un-polluting, smoke and soot free fuel. It contains 55 to 70 per cent methane which is inflammable. Biogas is produced from cattle dung, human excreta and organic matter in a “Biogas Plant” commonly known as “gobar gas plant” through a process called “digestion”. The manorial value of the dung is also enhanced by this process. It helps in simultaneously obtaining both cooking fuel and enriched manure from cattle dung. Besides, women and children are saved from hardship and drudgery of collecting and head solid loading of heavy bundles of firewood, explore to smoke in the kitchen and time consuming cooking. It has also improved village / urban sanitation.

The current use of fossil fuels is rapidly depleting the natural reserves. The natural formation of coal and oil however, is a very slow process which takes ages. Therefore, a lot of research effort is put into finding renewable fuels nowadays to replace fossil fuels. Renewable fuels are in balance with the environment and contribute to a far lesser extent to the greenhouse effect.

Biogas is a renewable fuel, an energy source that can be applied in many different settings. It is defined as a combustible gas mixture produced by the anaerobic fermentation of biomass by bacteria and takes only a relatively short time to form. In nature, the fermentation process occurs in places where biological material is fermented in an oxygen deprived environment such as swamps and waterbeds. The two main sources of biogas from human activities are domestic garbage landfills and fermentation of manure and raw sewage. The advantage of processing these waste products anaerobically, compared to aerobically, is the larger decrease in volume of waste product.

The bio-gas produced from food waste, decomposable organic material and kitchen waste, consisting of methane and a little amount of carbon di oxide is an alternative fuel for cooking gas (LPG). Also, the waste materials can be disposed of efficiently without any odor or flies and the digested slurry from the bio-gas unit can be used as an organic manure in the garden. The major components of the bio-gas plant are a digester tank, an inlet for feeding the kitchen waste, gas holder tank, an outlet for the digested slurry and the gas delivery system for taking out and utilizing the produced gas. This project is also useful for students to have a hands-on learning experience in constructing a Mini Bio-Gas Plant, using locally available material.

COST ESTIMATION

CONTENTS

INTRODUCTION
ADVANTAGES AND BENEFITS OF BIOGAS
COMPRESSED BIOGAS (CBG)
THE PROCESS OF CBG PRODUCTION IN THE COUNTRY
BIO-GAS COMPOSITION
PHYSICAL CHARACTERISTICS
GENERAL BIOGAS PLANT DRAWING
TYPES OF BIOGAS PLANT
INTERNAL STRUCTURE OF GOBAR GAS PLANT
ENERGY CALCULATION OF BIOGAS PLANT
BENEFITS OF BIOGAS PLANT TREATMENT
MODELS OF BIO GAS PLANT
COMPARATIVE STUDY OF BIOGAS WITH LPG GAS
TRANSPORTATION OF HYDROCARBON FUELS
PROPERTIES
VOLATILITY OF GASEOUS HYDROCARBONS
FIRE HAZARDS AND PREVENTION
PROPERTIES OF METHANE, ETHANE AND PROPANE
SPECIFICATIONS FOR LIQUEFIED PETROLEUM GASES
USES AND APPLICATIONS OF BIO GAS AND L.P.G. GAS
ADVANTAGES AND DISADVANTAGES OF BIOGAS
B.I.S. SPECIFICATION
LOCATION SELECTION
TEMPERATURE ACIDITY
INTERNATIONAL COLLABORATIONS
ABOVE vs BELOW GROUND DIGESTERS
GLOBAL ECONOMIC OVERVIEW
FUTURE-PROOFING THE ECONOMY
RECENT DEVELOPMENTS
GOVERNMENT INITIATIVES
ROAD AHEAD
MARKET POSITION
MAJOR FIVE BIOGAS MARKET COMPANIES
DEVELOPMENT OF BIO GAS GENERATION AND BOTTLING INDIA
PROCESS OF BIO GAS PRODUCTION
BIO GAS BOTTLING PROCESS
LIST OF MACHINERY
PROCESS FLOW SHEET
BIO GAS PRODUCTION FROM DIFFERENT
WASTE MATERIAL
TABLE PRODUCTION OF GAS FROM DIFFERENT WASTE MATERIALS
TABLE COMPOSITION OF GAS OBTAINED FROM DIFFERENT WASTE MATERIAL (AVERAGE DATA)
TABLE GAS PRODUCTION BEHAVIOUR OF DIFFERENT WASTE MATERIAL AT DIFFERENT DILUTIONS
TABLE COMBUSTIBILITY BEHAVIOUR OF GAS SAMPLES FROM DIFFERENT WASTE MATERIALS
KG WASTE REQUIRED PER CUBIC METER OF BIOGAS GENERATION (APPOX.)
CONSTRUCTION DETAILS
OF BIOGAS PLANT (6 Cu.M.)
CONSTRUCTING THE DOME
BIO GAS PLANT PROCESS
SUPPLIERS OF PLANT AND MACHINERIES
QUALITY PARAMETERS TEST OF BIOGAS
MACHINERY PHOTOGRAPHS
CONSTRUCTION PHOTOGRAPHS
ORGANIZATION CHART
TURNKEY CONSULTANT
IMPLEMENTATION SCHEDULE
PLANT LAYOUT
LIST OF MACHINERY & EQUIPMENTS
PLANT LOCATION
INDUSTRY RELATED LAW
LAWS RELATING TO EMPLOYMENT EMPLOYMENT AND LABOUR LAWS
LAWS RELATING TO INTELLECTUAL PROPERTY RIGHTS
OTHER APPLICABLE LAWS

APPENDIX – A:

01. PLANT ECONOMICS
02. LAND & BUILDING
03. PLANT AND MACHINERY
04. OTHER FIXED ASSETS
05. FIXED CAPITAL
06. RAW MATERIAL
07. SALARY AND WAGES
08. UTILITIES AND OVERHEADS
09. TOTAL WORKING CAPITAL
10. TOTAL CAPITAL INVESTMENT
11. COST OF PRODUCTION
12. TURN OVER/ANNUM
13. BREAK EVEN POINT
14. RESOURCES FOR FINANCE
15. INSTALMENT PAYABLE IN 5 YEARS
16. DEPRECIATION CHART FOR 5 YEARS
17. PROFIT ANALYSIS FOR 5 YEARS
18. PROJECTED BALANCE SHEET FOR (5 YEARS)

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