CONSTRUCTION CHEMICALS
[EIRI/EDPR/1476] J.C:258
INTRODUCTION
Construction Chemicals, as the name suggests, are the chemical compounds used in construction activities, be it residential, non-residential or non-building. These compounds belong to a niche specialty segment of the chemical industry and can be used either in existing construction projects to speed up the work or in new construction projects to impart durability and strengthen the structures. Construction chemicals increase the cost of the project by 2-5% but the benefits are multi-fold. Certain chemical products help in minimizing the quantities of cement and water used in the construction. These compounds impart chemical as well as physical properties in applications such as cross-linking or phase change (from liquid to solid). Construction chemicals are essential for high quality concrete and for promoting the improvement of concrete performance. They also increase the life of construction work and impart additional protection from environmental hazards. Based on end use applications, these compounds can be broadly classified into five categories.
Cost Estimation
Land & Building (2.5 Acres) Rs. 6.77 Cr
Plant & Machinery Rs. 2.50 Cr
W.C. for 2 Months Rs. 56.54 Cr
Total Capital Investment Rs. 66.20 Cr
Rate of Return 61%
Break Even Point 24%
CONTENTS
INTRODUCTION
SOME OF ITS FEATURES ARE:
WATER-PROOFING COMPOUNDS
FLOOR HARDENERS
PROTECTIVE COATINGS AND RESINS
ADHESIVES AND SEALANTS
INDUSTRY STRUCTURE
MARKET CHARACTERISTICS (IN 2004)
CURRENT SCENARIO
USES & APPLICATIONS
B.I.S. SPECIFICATIONS
MARKET SURVEY
MARKET SIZE AND PAST GROWTH FROM 2007 TO 2012
2. CONSTRUCTION CHEMICALS SEGMENTS
PRODUCT SHARE (% OF TOTAL VALUE)
3. MAJOR PLAYERS
4. KEY CHALLENGES
5. GROWTH DRIVERS AND FUTURE OUTLOOK
GROWTH IN END-USE MARKET:
CONSTRUCTION MARKET OPPORTUNITY ($ BN)
SPENDING ON CONCRETE ADMIXTURES ($/M3)
CONSTRUCTION CHEMICALS (RS. CRORE) FROM 2012 TO 2017
6. CRITICAL SUCCESS FACTORS
GLOBAL CONSTRUCTION CHEMICALS MARKET
GLOBAL CONSTRUCTION CHEMICAL CONSUMPTION BY SEGMENTS, 2011 (%)
PRODUCT SHARE, 2011 (% OF TOTAL VALUE)
CONSTRUCTION CHEMICALS: MARKET OPPORTUNITIES IN INDIA AND ABROAD
CONSTRUCTION CHEMICALS AND THEIR APPLICATIONS
ADMIXTURES
WATER-PROOFING COMPOUNDS
GROUTS
REPAIR & PROTECTION
COMMERCIAL AND INDUSTRIAL FLOORING
FLOOR HARDENERS
PROTECTIVE COATING
SPECIALIZED FRP STRENGTHENING SYSTEM
NANOTECHNOLOGY IN CONSTRUCTION APPLICATIONS
US NANOMATERIAL DEMAND IN CONSTRUCTION FROM 2006, 2011, 2016
GROWTH DRIVERS TILL 2012
INDUSTRY STRUCTURE
CONSTRUCTION CHEMICAL PRODUCTS IN CHINA TILL 2012
CONSTRUCTION INDUSTRY IN INDIA
CONSTRUCTION CHEMICAL DEMAND IN CHINA FROM 2002, 2007, 2012
CLASSIFICATION OF CONSTRUCTION CHEMICALS-TECHNICAL DETAILS
CONCRETE ADMIXTURES
COMPRESSIVE STRENGTH OF CONCRETE (IN KG.)
CHEMICAL ADMIXTURES CAN BE BROADLY CLASSIFIED AS FOLLOWS:
B. WATER PROOFING CHEMICALS
C. FLOORING COMPOUNDS
D. REPAIR AND REHABILITATION
E. MISCELLANEOUS
B. PROTECTIVE COATINGS AND RESINS
C. GROUTS
D. OTHERS (TILE ADHESIVES)
MAJOR PLAYERS OF CONSTRUCTION CHEMICALS
PRESENT MANUFACTURERS/EXPORTERS OF CONSTRUCTION CHEMICALS
PROPERTIES AND CHARACTERISTICS OF STARCH ETHER IN HYDRAULIC BINDER SUSPENSIONS
THICKENING
ADJUSTMENT OF THE FLOW CHARACTERISTICS
COMPATIBILITY WITH OTHER COMPONENTS
CALCIUM SENSITIVITY OF THE STARCH ETHER
TYPES OF CONSTRUCTION MATERIALS CEMENTITIOUS BASED CONSTRUCTION MATERIALS
APPLICATION AREAS INCLUDE:
R&D: ADHESIVES FOR TILES
GYPSUM BASED CONSTRUCTION MATERIALS
APPLICATION AREAS INCLUDE:
SUITABLE PRODUCT IS:
CONCRETE PRODUCTION
APPLICATION AREAS INCLUDE:
R&D: USE OF STARCH IN SHOTCRETE
FORMULATIONS FOR SELECTED APPLICATIONS
MACHINE SPRAYED PLASTER
LIME – CEMENT BINDING SYSTEM
TILE ADHESIVE
FORMULATION B (EN 12004 C2)
MACHINE SPRAYED PLASTER
STABILIZER FOR FLUID CONCRETES
GYPSUM WALL PLASTER
TECHNICAL SPECIFICATIONS:
APPLICATION OF WALL PLASTER/PUTTY
COMPARISON OF CEMENT & GYPSUM PLASTER:
PROCESS OF MANUFACTURE WITH FORMULATION
LEAK SEALING COMPOUND FORMULATION NO.1
PROCESS
FORMULATION OF
(A) PU RESIN BASED COMPONENT &
(B) SINGLE COMPONENT FLEXIBLE WATER-PROOFING COATING
PROCESS OF MANUFACTURE OF PU RESIN BASED COMPONENTS
& SINGLE COMPONENTS FLEXIBLE WATER PROOFING COATING
PROCESS FLOW DIAGRAM
EPOXY RESIN BASED CORROSIVE RESISTANT & PROTECTIVE COATING
MANUFACTURING PROCESS OF EPOXY RESIN BASED CORROSIVE RESISTANT
& PROTECTIVE COATING
PROCESS FLOW DIAGRAM
MANUFACTURING PROCESS OF WALL PUTTY
PROCESS FLOW DIAGRAM FOR WALL PUTTY
WALL PUTTY
FORMULATION OF TILE ADHESIVE
PROCESS OF MANUFACTURE OF TILE ADHESIVE
PROCESS FLOW DIAGRAM
FORMULATION OF CEMENT WATER PROOFING COMPOUND
MANUFACTURING PROCESS OF CEMENT WATER PROOFING COMPOUND
PROCESS FLOW DIAGRAM
PROCESS OF MANUFACTURE OF SEALANT (EPOXY BASED)
FORMULATION OF SEALANT (EPOXY BASED)
PROCESS FLOW DIAGRAM FOR SEALANT (EPOXY BASED)
MANUFACTURING PROCESS OF LEAK SEALING COMPOUND
PROCESS FLOW DIAGRAM FOR LEAK SEALING COMPOUND
LEAK SEALING COMPOUND
FORMULATION OF CEMENT ADMIXTURE
CURING COMPOUNDS, CLEAR, DYED
WHITE-PIGMENTED WAX RESIN CURING COMPOUND
SODIUM SILICATE CURING COMPOUND, CLEAR, DYED
CHLORINATED RUBBER CURING COMPOUND
CONCRETE INTEGRAL WATERPROOFING
(CALCIUM CHLORIDE)
CONSULTANT FOR CONSTRUCTION CHEMICALS
ADDRESSES OF PLANT & MACHINERY SUPPLIERS
MIXER
CRUSHER/GRINDER
BOILER
PUG MILL
WEIGHING MACHINE
COMPLETE PLANT & MACHINERY SUPPLIERS
SUPPLIERS OF RAW MATERIALS
LIME
CAUSTIC SODA
RESIN
CALCIUM CARBONATE (PRECIPITATED)
TITANIUM DIOXIDE
SODIUM TRIPOLY PHOSPHATE
ROSIN
METHOXY PROPYL ACETATE
LEAD CARBONATE
EPOXY RESIN
POLYURETHANE RESIN
STEARIC ACID
XYLOL/TOLUOL
DIETHANOLAMINE
ISO BUTANOL
APPENDIX – A:
01. PLANT ECONOMICS
02. LAND & BUILDING
03. PLANT AND MACHINERY
04. OTHER FIXED ASSESTS
05. FIXED CAPITAL
06. RAW MATERIAL
07. SALARY AND WAGES
08. UTILITIES AND OVERHEADS
09. TOTAL WORKING CAPITAL
10. TOTAL CAPITAL INVESTMENT
11. COST OF PRODUCTION
12. TURN OVER/ANNUM
13. BREAK EVEN POINT
14. RESOURCES FOR FINANCE
15. INSTALMENT PAYABLE IN 5 YEARS
16. DEPRECIATION CHART FOR 5 YEARS
17. PROFIT ANALYSIS FOR 5 YEARS
18. PROJECTED BALANCE SHEET FOR (5 YEARS)
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