DRY WALL PUTTY (WHITE CEMENT BASED)
[EIRI/EDPR/1104] [J.C.: 9748]
INTRODUCTION
White cement based Wall Putty a plastering material to fill the holes and patches before paint primer or distemper.
In general, fillers & stoppers are paste-like materials, highly pigmented, used to fill surface imperfections (fillers) and to make good gross surface defects prior to painting operations (stoppers).
Caulking compounds, putties and same cements have a boiled drying oil, usually combine with resins that act as the binder putty is the thick mixture of finally powdered calcium carbonate (whiting) and acid refined linseed oil which imparts good wetting and grinding characteristics.
There are variegated types of putties for wood too. For glazing wood & filling holes and cracks on the surface, of timber or metal, a stiff paste of linseed oil and whiting is used. This composition is the traditional putty. It is sometimes modified by the addition of small amounts of white lead in oil. So called commercial putty contains more or less mineral or other oil instead of linseed oil.
White Cement Based Wall Putty is a specially formulated product based on white cement blended with special fillers and additives to be used as putty, filler & sealer, on concrete/mortar walls and ceiling for both interiors & exteriors. It renders to the surface, smooth bright white coating suitable for over coating by different kinds of water and solvent based paints, of attractive colors, giving a durable and smooth finish on the walls. It is water resistant and in turn, imparts additional strength to the walls. It also contains fungicides, preventing fungus. The other feature of the product is that though it is based on cement, but unlike cement paint, it does not require any water for curing.
COST ESTIMATION
Plant Capacity 5 MT/Day
Land & Building (600 sq.mt.) Rs. 77.75 Lac
Plant & Machinery Rs. 23.70 Lac
Working Capital for 2 Months Rs. 28.08 Lac
Total Capital Investment Rs. 1.38 Cr
Rate of Return 40%
Break Even Point 48%
CONTENTS
INTRODUCTION
TECHNICAL DATA
DIRECTION FOR USE
PRECAUTIONS
USES AND APPLICATIONS
PROPER DRYWALL REPAIR
PREPARATION
TOOLS AND MATERIALS (PICTURED)
CLEAN EDGES OF HOLE
SECURE WOODEN PAINT STICK TO BACK OF HOLE
SECURE DRYWALL REPAIR PIECE INTO PLACE
APPLY MESH DRYWALL TAPE
APPLY FIRST COAT OF DRYWALL "MUD", OR JOINT COMPOUND
SECOND SANDING
B.I.S. SPECIFICATIONS
MARKET POSITION & SCOPE
FUNCTION OF DIFFERENT INGREDIENTS IN THE PUTTY
CALCIUM CARBONATE
WHITE LEAD (LEAD CARBONATE)
LINSEED OIL
PRESENT MANUFACTURERS OF WALL PUTTY
PROPERTIES OF RAW MATERIALS USED
WHITING
FORMULATION OF WALL PUTTY
FORMULATION NO-1
FORMULATION NO-2
FORMULATION-3
PREPARATION:
MANUFACTURE OF WHITE CEMENT BASED DRY WALL PUTTY
BENEFITS
PRODUCT SPECIFICATIONS
PERFORMANCE
WALL PUTTY MIXING
PROCESS FLOW DIAGRAM
FORMULATIONS OF WHITE CEMENT BASED PUTTY
TABLE 1
EXAMPLE
TABLE 2
TABLE 4
TABLE 5
TABLE 6
CEMENTITIOUS WALL PUTTY FORMULATIONS
INTUMESCENT PUTTY
SUITABLE WAXES INCLUDE PETROLATUM.
A PREFERRED ANTIOZONANT IS A MIXTURE OF DIARYL P-PHENYLENE DIAMINES
SOFTNESS VALUE MEASUREMENT
PUTTY FLOW MEASUREMENT
FLAME THROUGH TEST
FIRE HOSE STREAM TEST
EXAMPLES 1 AND 2
THE INGREDIENTS FOR EXAMPLES 1 AND 2 ARE LISTED IN TABLE 2, BELOW
THE EXPANSION RATIO WAS CALCULATED USING THE FOLLOWING EQUATION:
EXAMPLE 20
THE INGREDIENTS FOR EXAMPLE 20 ARE LISTED IN TABLE 6, BELOW.
EXAMPLE 21
THE INGREDIENTS FOR EXAMPLE 21 ARE LISTED IN TABLE 7, BELOW.
FLAME-RESISTANT NON-DRYING PUTTY COMPOSITION
NOTE THAT NUMERALS (1) TO (8) IN TABLE 1 REPRESENT THE FOLLOWING MATERIALS
PROCESSING OPERABILITY
FILLING OPERABILITY
DISPOSABLE PUTTY DISPENSER
OPERATION
PUTTY APPLICATOR
MICROWAVE-HEATABLE EXERCISE PUTTY IN A CONTAINER WITH TEMPERATURE INDICATOR
PLANT LAYOUT
ADDRESSES OF PLANT & MACHINERY SUPPLIERS
MIXERS:
PULVERISER/GRINDER
WHITING
LINSEED OIL
APPENDIX – A:
01. PLANT ECONOMICS
02. LAND & BUILDING
03. PLANT AND MACHINERY
04. OTHER FIXED ASSESTS
05. FIXED CAPITAL
06. RAW MATERIAL
07. SALARY AND WAGES
08. UTILITIES AND OVERHEADS
09. TOTAL WORKING CAPITAL
10. TOTAL CAPITAL INVESTMENT
11. COST OF PRODUCTION
12. TURN OVER/ANNUM
13. BREAK EVEN POINT
14. RESOURCES FOR FINANCE
15. INSTALMENT PAYABLE IN 5 YEARS
16. DEPRECIATION CHART FOR 5 YEARS
17. PROFIT ANALYSIS FOR 5 YEARS
18. PROJECTED BALANCE SHEET FOR (5 YEARS)
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