Detailed Project Report (DPR) on erw steel pipe and tube

ERW STEEL PIPE AND TUBE
[CODE NO.3105]  

The ERW hollow pipe is a hollow cylinder or a tubular section used to convey various kinds of substances that can flow in different forms. These forms could be in the form of small solids, powders, slurries, liquids and gases. These pipes can also be used for different kinds of structural applications than solid members. 

A commonly used words, ‘tube’ and ‘pipe’ are usually interchangeable. These terms are actually uniquely defined. As per applicable standards, an ERW MS hollow pipe is much specified by its OD (optimum density) and wall thickness. It may be specified by its wall thickness, OD as well as diameter. Many different government and industrial standards exist for production of tubing as well as pipes. 

The applications of ERW MS Hollow Pipe are plumbing, irrigation, tap water usage, pipelines transporting, compressed air systems, high pressure and temperature manufacturing processes , appropriate delivery of fluid an bulk solids, and much more. The ERQ MS hollow pipes are made out of miscellaneous different materials such as plastic, concrete, metals, ceramic. Glass, fibreglass, and others. Also, it needs to be noted well that metallic piping is made out of iron or steel. The steel could be of various forms such as carbon steel, stainless steel, galvanized steel, and other forms. 

The ERW hollow pipes are widely used and has different applications as these have non-corrosive properties, chemical resistance, light weight, and have ease of making different kinds of connections. Pipes may be made from ceramic or concrete and usually have anticorrosive properties. It needs to be noted well that the pipe installation procedures are very expensive and the best of parts, tools and techniques are used to assist with the needful. Typically, it needs to be well understood that pipes which are smaller in size are not at all pre-fabricated. The pipes are normally delivered across a warehouse at a commercial level 

The ERW hollow pipes are supported or hung from below using different devices which are termed as pipe supports. The pipe supports are of different kinds such as snubbers, dampers, incorporate springs and many different combinations of these devices. Also, it needs to be noted well that some dampers are dashpots of fluid which are made as sophisticated systems. When high temperature exposures are given, heavy loads are included and specified clamps are also needed at the same time. 

It needs to be well noted that ERQ hollow pipes are commonly joined by different kinds of pipe fitting as well as welding procedures. These pipes are normally joined by compression fittings, flaring, crimping, soldering, brazing, solvent welding procedures, heat fusion procedures, elastomeric sealing procedures, and much more. 

It needs to be well noted that the inner sides of the pipes are well cleaned with the tube cleaning processes. The ERW hollow pipes are of different types such as steel pipes, copper pipes, soldered connections, compression connections, crimped connections, and few more types. When different kinds of piping alloys are forged, tests at the metallurgical level are performed to determine the material composition, and this needs to be well noted and understood. 

COST ESTIMATION

Plant  Capacity                                :       50.00 MT./day          
Land & Building (4000 Sq.MT)    :    Rs. 4.84 Cr
Plant & Machinery                          :    Rs. 3.82 Cr
Working Capital for 2 Months      :    Rs.11.96 Cr
Total Capital Investment                :    Rs.21.58 Cr
Rate of Return                                 :    35%
Break Even Point                            :    42%


INTRODUCTION    
TYPES OF ERW PIPE    
PHYSICAL PROPERTIES OF PIPING MATERIALS    
PROPERTIES    
ADVANTAGES OF ERW PIPE    
USES AND APPLICATION    
B.I.S. SPECIFICATION    
MARKET SURVEY    
EXPORTS OF MS ERW PIPE UNDER    
IMPORTS OF MS ERW PIPE    
MANUFACTURERS/SUPPLIERS OF M.S ERW PIPES    
MANUFACTURING PROCESS    
PROCESS FLOW CHART    
PLANT LAYOUT    
PLANT AND MACHINERY    
SUPPLIERS OF PLANT AND MACHINRY    
SUPPLIERS OF RAW MATERIALS    


APPENDIX – A:

 1.      COST OF PLANT ECONOMICS      
 2.      LAND & BUILDING                                      
 3.      PLANT AND MACHINERY                                  
 4.      FIXED CAPITAL INVESTMENT                             
 5.      RAW MATERIAL                                         
 6.      SALARY AND WAGES                                     
 7.      UTILITIES AND OVERHEADS                              
 8.      TOTAL WORKING CAPITAL                                
 9.      COST OF PRODUCTION                                   
10.      PROFITABILITY ANALYSIS                               
11.      BREAK EVEN POINT                                     
12.      RESOURCES OF FINANCE                           
13.      INTEREST CHART                                       
14.      DEPRECIATION CHART                                   
15.      CASH FLOW STATEMENT                                   
16.      PROJECTED BALANCE SHEET