Detailed Project Report (DPR) on Gutka & Pan Masala Manufacturing Plant

GUTKA & PAN MASALA MANUFACTURING PLANT

[EIRI/EDPR/4361] J.C.: 2547XL

INTRODUCTION

Gutka is now-a-days a very common mouth freshener. Generally it is taken by the people of all age groups. Increasing liking of people for Gutka has made its common use.

Gutka is the refined tobacco with cathaeu, chuna, flavouring agents and perfumery compounds etc. It refreshes the mouth and gives the feeling of cold in throat when taken in small amount. Gutka is chewed either with pan or directly without any other thing. Tobacco of various grades, specified by different numbers, constitutes different proportions. The higher the grade of gutkha the higher it will contain tobacco content.

TYPE OF CHEWING TOBACCO

NICOTIANA TOBACCOUM

No variety is grown to any appreciable extent. Slowly for chewing or snuff and generally the same variety is consumed in a number of forms. Thus the mona Kappal Coisikappal, Vattakappal and Yerumaikappal varieties grown in the districts of Madurai, Trichi rappali and Coimbatore in the Madras State, the desi variety grown in Bihar and used in Hookah, the desi tobacco of Assam and UP and the Jati of W. Bengal are also used in chewing. The kali chopped and judi tobacco of Gujarat area are also largely used for chewing snuff, Colour plays a less important part, but for snuff and dark coloured leaf is elected presumably as an indication of strength.

Therefore, however certain varieties which are used for chewing and snuff e.g. Punchkkad tobacco grown in South Kanara District of Mysore. The leaf if it is brown in colour, medium texture about 23 to 30% long and about 6" broad.

NICOTIANA RUSTICA

Leaves of Motihari grown in West Bengal, volayati in Assam and Bihar and Calcutta in the Punjab and U.P. which are well developed and thick in texture with pungent aroma and biting taste are selected for chewing and snuff. The cheaper grades of snuff are usually made from the tobacco dust of any variety.

In other states, both rustic and tobacco are used, the various types are named differently sometime after the particular village in which the tobacco is grown. e.g. Sivapuri, Bivani, Meenapalayam, Vedaranyam and often to indicate the leaf characteristics especially the shape, size and colour of the leaves. At the cigar and charcoot tobacco research station. Vedasandur, ten morphological types (types A to J) have been isolated from the chewing types grown in the different tracts of the Madras state. Out of these, type B has been found to be most suitable for vedansandur and adjoining chewing tobacco grown areas compared to local bulk. Generally chewing tobacco consists of tobaccum and justice varieties but most of the produces come from the former species. The best tobacco of U.P. Bihar, and Assam such as Bonbrie Kelia and Koonia Volmanai of Madurai, Meenapalayam, Kaanara, Kali Chopadia and Judi tobacco of Gujarat and used specifically for chewing while other nature tobacco of Guntry and Japalam and suryakanti 

of Visakapattanam districts in AP. Karuvazhai and Karingkappal of Madras, Jati of Bengal and Mothihari (N. rustia) of Bengal, Bihar, Assam and UP are also used for chewing in addition to smoking purposes. They have broad leaves, petro late or sessile loacedleate to cardate and even are with on accurate or occuminate tip. The most common chewing variety in Madras is volmonai.

COST ESTIMATION

Plant Capacity                            225 Kg./Day

Land & Building (5000 sq.ft.)  Rs. 4.50 Lac

Plant & Machinery                      Rs. 18.15 Lac

Working Capital for 1 Month    Rs. 3.97 Cr

Total Capital Investment            Rs. 4.40 Cr

Rate of Return                              284%

Break Even Point                         10%

CONTENTS

INTRODUCTION OF PRODUCT

TYPE OF CHEWING TOBACCO

NICOTIANA TOBACCOUM

NICOTIANA RUSTICA

B.I.S SPECIFICATIONS

RAW MATERIALS

MARKET POSITION WITH DEMAND

PRODUCTION AND CONSUMPTION:

WORLD TOBACCO SCENARIO

MANUFACTURERS AND EXPORTERS OF GUTKA

MANUFACTURING PROCESS OF GUTKA

PREPARATION OF GUTKA:

FORMULATION FOR GUTKA

FORMULATION OF SPICES:

FORMULATION OF FLAVOURS:

FLOW SHEET FOR GUTKA

PRINCIPLES OF PLANT LAYOUT

STORAGE LAYOUT:

EQUIPMENT LAYOUT:

SAFETY:

PLANT EXPANSION:

FLOOR SPACE:

UTILITIES SERVICING:

BUILDING:

MATERIAL-HANDLING EQUIPMENT:

RAILROADS AND ROADS:

MAJOR PROVISIONS IN ROAD PLANNING FOR MULTIPURPOSE SERVICE ARE:

PLANT LOCATION FACTORS

PRIMARY FACTORS

1. RAW-MATERIAL SUPPLY:

2. MARKETS:

3. POWER AND FUEL SUPPLY:

4. WATER SUPPLY:

5. CLIMATE:

SPECIFIC FACTORS

6. TRANSPORTATION:

A. AVAILABILITY OF VARIOUS SERVICES AND PROJECTED RATES

7. WASTE DISPOSAL:

8. LABOR:

9. REGULATORY LAWS:

10. TAXES:

11. SITE CHARACTERISTICS:

12. COMMUNITY FACTORS:

13. VULNERABILITY TO WARTIME ATTACK:

14. FLOOD AND FIRE CONTROL:

EXPLANATION OF TERMS USED IN THE PROJECT REPORT

1. DEPRECIATION:

2. FIXED ASSETS:

3. WORKING CAPITAL:

4. BREAK-EVEN POINT:

5. OTHER FIXED EXPENSES:

6. MARGIN MONEY:

7. TOTAL LOAD:

8. LAND AREA/MAN POWER RATIO:

PROJECT IMPLEMENTATION SCHEDULES

INTRODUCTION

PROJECT HANDLING

PROJECT SCHEDULING

PROJECT CONSTRUCTION SCHEDULE

TIME SCHEDULE

SUPPLIERS OF RAW MATERIALS

MANUFACTURER OF GLYCERINE

MENTHOL

FLAVOURS/COLOURS/PRESERVATIVES/ESSENCE & EMULSIONS

CHEWING TABOCCO

MANUFACTURERS OF SMALL TIN CONTAINERS

PLANT AND MACHINERY SUPPLIERS

SUPARI MACHINE

COMPLETE FOOD PACKAGING MACHINERY

FOOD MIXER

DRYER

FILTERS

PULVERISER/GRINDER

STORAGE TANKS

APPENDIX – A:

01. PLANT ECONOMICS

02. LAND & BUILDING

03. PLANT AND MACHINERY

04. OTHER FIXED ASSESTS

05. FIXED CAPITAL

06. RAW MATERIAL

07. SALARY AND WAGES

08. UTILITIES AND OVERHEADS

09. TOTAL WORKING CAPITAL

10. TOTAL CAPITAL INVESTMENT

11. COST OF PRODUCTION

12. TURN OVER/ANNUM

13. BREAK EVEN POINT

14. RESOURCES FOR FINANCE

15. INSTALMENT PAYABLE IN 5 YEARS

16. DEPRECIATION CHART FOR 5 YEARS

17. PROFIT ANALYSIS FOR 5 YEARS

18. PROJECTED BALANCE SHEET FOR (5 YEARS)