Detailed Project Report (DPR) on Integrated Unit On Pre Engineered Building Structure, Punch Tap Concertina Coil, Barbed Wire, Corrugated Coloured Roofing GI Sheet, Anti Climbing Fence, Puf Insulation

Detailed Project Report (DPR) on Integrated Unit On Pre Engineered Building Structure, Punch Tap Concertina Coil, Barbed Wire, Corrugated Coloured Roofing GI Sheet, Anti Climbing Fence, Puf Insulation

INTEGRATED UNIT ON PRE ENGINEERED BUILDING STRUCTURE, PUNCH TAP CONCERTINA COIL, BARBED WIRE, CORRUGATED COLOURED ROOFING GI SHEET, ANTI CLIMBING FENCE, PUF INSULATION

[EIRI/EDPR/4462] 

Pre-engineered building is a building enclosure system. It includes particular building structure along with wall cladding and roof. It is designed by pre-engineered building manufacturers according to the clients’ requirements by utilizing best-suited inventory of raw materials. Its structural systems consist of rigid frames, plate steel, roof beams, and columns. Its advantages include reduced construction time, single source responsibility, energy-efficient roofing & wall systems, architectural versatility, lower cost, quality control, low maintenance, large clear spans, and flexibility of expansion.

Pre Engineered Building (PEB) is the building which are engineered at a factory and assembled at site. Usually PEBs are steel structures. Built-up sections are fabricated at the factory to exact size, transported to site and assembled at site with bolted connections. This type of Structural Concept is generally used to build Industrial Buildings, Metro Stations, and Warehouses etc.

The adoptability of PEB in the place of Conventional Steel Building design concept resulted in many advantages, including economy & easier fabrication. This type of building structure can be finished internally to serve any function that is actually help in low rise building design. Examples of Pre-Engineered Buildings are warehouses, Canopies, Factories, Bridges etc.

The most common and economical type of low-rise building is a building with ground floor and two intermediate floors plus roof. The roof of a low rise building may be flat or sloped. Intermediate floors of low rise buildings are made of mezzanine systems.  Single storeyed houses for living take minimum time for construction and can be built in any type of geographic location like extreme cold hilly areas, high rain prone areas, plain land, extreme hot climatic zones etc.

COST ESTIMATION

Plant Capacity            77.9 MT/Day  

Land & Building (6070 sq.mt.)    Rs. 18.06 Cr    

Plant & Machinery                    Rs. 26.61 Cr 

Working Capital for 0.4 Months    Rs. 5.89 Cr 

Total Capital Investment          Rs. 53.04 Cr 

Rate of Return                          50%

Break Even Point                      41%


CONTENTS

INTEGRATED REPORT PRE ENGINEERED BUILDING STRUCTURE

INTRODUCTION

VARIOUS SYSTEMS IN PEB

COMPONENTS OF PEB

ADVANTAGES/DISADVANTAGES

BENEFITS

USES/APPLICATIONS

SPECIFICATIONS

MARKET OVERVIEW

MANUFACTURERS/SUPPLIERS OF PEB STRUCTURE

SUPPLIERS OF RAW MATERIALS

FABRICATION PROCESS/EQUIPMENTS/PROCESS FLOW

QUALITY CONTROL

INSTALLED CAPACITY/WORK SCHEDULE

PUNCH TAP CONCERTINA COIL

INTRODUCTION

PRODUCT BENEFITS & USES

MARKET OVERVIEW

SPECIFICATIONS

RAW MATERIAL 

MACHINE DESCRIPTION

MANUFACTURING PROCESS

INSTALLED CAPACITY/WORK SCHEDULE

BARBED WIRE

INTRODUCTION

PROPERTIES

USES/APPLICATIONS

SPECIFICATIONS

MARKET OVERVIEW

PRESENT MANUFACTURERS/EXPORTERS/SUPPLIERS

SPECIFICATIONS

RAW MATERIAL

MANUFACTURING PROCESS

SUPPLIERS OF RAW MATERIALS

INSTALLED CAPACITY/WORK SCHEDULE

CORRUGATED COLOURED ROOFING GI SHEET

INTRODUCTION

USES/APPLICATIONS

PROPERTIES 

SPECIFICATIONS

MARKET OVERVIEW

MANUFACTURING PROCESS 

TESTS CONDUCTED FOR QUALITY CHECK OF THE COATED STEEL

QUALITY CONTROL

PLANT DESCRIPTION

LIST OF PLANT & MACHINERY

MANUFACTURERS/SUPPLIERS

SUPPLIERS OF RAW MATERIALS

INSTALLED CAPACITY/WORK SCHEDULE

ANTI CLIMBING FENCE

INTRODUCTION

PRODUCT DEMAND/USES

RAW MATERIALS AND ITS AVAILABILITY

SPECIFICATIONS

PLANT & MACHINERY

MANUFACTURING PROCESS

MARKET OVERVIEW

INSTALLED CAPACITY/WORK SCHEDULE

PUF INSULATION

INTRODUCTION

MARKET OVERVIEW

RAW MATERIALS

FORMULATION

SPECIFICATIONS

MANUFACTURING PROCESS

PROCESS WASTE MANAGEMENT

PLANT & MACHINERY (BROADLY)

INSTALLED CAPACITY/WORK SCHEDULE

COMMON REQUIRMENTS

UTILITIES PER MONTH (ESTIMATED)

SUPPLIERS OF PLANT AND MACHINERY

SEWAGE AND WASTE TREATMENT FACILITY

WASTE GENERATION & MANAGEMENT/GREEN BELT

PRELIMINARY LAYOUT (OVERALL)

PRINCIPLES OF PLANT LAYOUT

PLANT LOCATION FACTORS

HEALTH SAFETY AND ENVIRONMENT

ANTICIPATED ENVIRONMENTAL IMPACTS

MITIGATION MEASURES (PROPOSED)

HSE REQUIREMENT

POTENTIAL RISKS

PROPOSED IMPLEMENTATION SCHEDULE

PROJECT FINANCIALS

CONCLUSIONS


APPENDIX – A:

01. PLANT ECONOMICS

02. LAND & BUILDING

03. PLANT AND MACHINERY

04. OTHER FIXED ASSESTS

05. FIXED CAPITAL

06. RAW MATERIAL

07. SALARY AND WAGES

08. UTILITIES AND OVERHEADS

09. TOTAL WORKING CAPITAL

10. TOTAL CAPITAL INVESTMENT

11. COST OF PRODUCTION

12. TURN OVER/ANNUM

13. BREAK EVEN POINT

14. RESOURCES FOR FINANCE

15. INSTALMENT PAYABLE IN 5 YEARS

16. DEPRECIATION CHART FOR 5 YEARS

17. PROFIT ANALYSIS FOR 5 YEARS

18. PROJECTED BALANCE SHEET FOR (5 YEARS)

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