LATTICE STEEL TOWER FABRICATION FACTORY
[CODE NO.3378]
A lattice tower, also called angle steel tower or electrical tower, is one kind of freestanding framework tower for power transmission line of all voltages, often designed as a space frame or a hyperboloid structure. They are widely used as an electricity transmission towers especially for voltages above 100 kilovolts, being as a self-radiating tower or a carrier of aerials, even an observation tower.
Lattice steel towers comprise of several different metal structural elements linked as well as products or welded. A variety of types of lattice steel towers exist. These towers may also be called self supporting transmission towers or free-standing systems, due to their power to help themselves. These systems are not always made from steel; they can also be made from aluminum or galvanized steel.
Lattice steel towers are made up of many different steel structural components connected together with bolts or welded. Many different types of lattice steel towers exist. These towers are also called self-supporting transmission towers or free-standing towers, due to their ability to support themselves.
Lattice towers provide the advantage of a smaller cost investment compared to others, since they use about half as much material as tubular towers. Yet the lattice tower still provides similar stiffness and reliability as tubular towers. Lattice towers allow wind to pass through the base and tower sections, decreasing the pressure and resistance on the structure. One disadvantage according to some people is the appearance of lattice towers.
Lattice structure Lattice steel towers are made up of many different steel structural components connected together with bolts or welded. Many different types of lattice steel towers exist. These towers are also called self-supporting transmission towers or free-standing towers, due to their ability to support themselves. These towers are not always made of steel; they can also be made of aluminum or galvanized steel. Self- supporting lattice structure are used for electricity transmission line tower. The lattice structure can be erected easily in very inaccessible location as the tower member can be easily transported. Lattice structures are light and cost effective.
A lattice tower is a framework construction made of steel sections. Lattice towers are used for power lines of all voltages, and are the most common type for high-voltage transmission lines. Lattice towers are usually made of galvanized steel. A lattice tower is usually assembled at the location where it is to be erected. This makes very tall towers possible (up to 100 meters - in special cases even higher). Assembly of lattice steel towers can be done using a crane. Lattice steel towers are generally made of angle-profiled steel beams (L- or T- beams). For very tall towers, trusses are often used.
COST ESTIMATION
Plant Capacity : 100.00 MT/day
land & Building (15000 Sq.Mtr) : Rs. 10.52 Cr
Plant & Machinery : Rs. 5.01 Cr
Working Capital for 2 Months : Rs. 23.20 Cr
Total Capital Investment : Rs. 39.31 Cr
Rate of Return : 33%
Break Even Point : 41%
INTRODUCTION
MAIN PARTS
PEAK
USES AND APPLICATION
B.I.S. SPECIFICATION
MARKET POSITION
INDUSTRY TRENDS
POWER TRANSMISSION LINES & TOWERS MARKET, BY PRODUCT
POWER TRANSMISSION LINES & TOWERS MARKET, BY VOLTAGE LEVEL
POWER TRANSMISSION LINES & TOWERS MARKET, BY CURRENT LEVEL
POWER TRANSMISSION LINES & TOWERS MARKET, BY REGION
COMPETITIVE MARKET SHARE
POWER TRANSMISSION LINES & TOWERS INDUSTRY BACKGROUND
GROWTH OF INSTALLED CAPACITY
FEASIBLE CAPACITY ADDITION DURING XI PLAN AND XII PLAN
DEMAND
PRESENT TRANSMISSION SYSTEM OF INDIA-AN OVERVIEW
POWER MAP SHOWING PRESENT NATIONAL GRID IS GIVEN AT FIG.2.1.
TRANSMISSION SYSTEM DEVELOPMENT - ISSUES
FUTURE PLAN IN TRANSMISSION
MANUFACTURERS/SUPPLIERS
OF LATTICE STEEL TOWER
FABRICATION PROCESS
(1) PROCUREMENT OF RAW MATERIAL
(2) FABRICATION
(A) FOR ANGLE
STRAIGHTENING
CUTTING
BENDING
PUNCHING AND DRILLING
HOLING
(B) FOR PLATES
TOLERANCES
(3) GALVANIZING
(4) QUALITY CONTROL
(A) FOR RAW MATERIAL
TOLERANCE:
(B) FOR FABRICATION
STRAIGHTENING:
CUTTING:
PUNCHING AND DRILLING:
WELDING:
(C) FOR GALVANISING:
(5) MARKING OF MEMBERS FOR IDENTIFICATION
(6) PACKING TRANSPORTATION AND DELIVERY
PLANT LAYOUT
SUPPLIERS OF RAW MATERIALS
M.S CHANNELS AND ANGLES
M.S PLATE
MIG WELDING WIRE ELECTRODE
GRINDING AND FINISHING WHEEL
ZINC INGOT
PICKLING CHEMICALS
SULFURIC ACID
(HCL) PICKLING ACIDS
SUPPLIERS OF PLANT AND MACHINERIES
CNC ANGLE PUNCHING, CUTTING MACHINE
CNC ANGLE DRILLING MACHINE
CNC PLASMA PLATE CUTTING MACHINE
CNC MACHINES, CNC MACHINE TOOLS & LATHES
MILLING MACHINE
POWER HACSAW
GRINDING MACHINE
PUNCHING PRESS
POWER PRESS
SHEARING MACHINE
BENDING MACHINE
WELDING MACHINE
MIG WELDING MACHINE
HOT DIP GALVANISING PLANT
PRECISION MEASURING TOOLS
EOT CRANE
POWER TRANSFORMERS
ELECTRICAL PANEL
COOLING TOWER
EFFULENT TREATMENT PLANT
AIR POLLUTION CONTROL EQUIPMENTS
AIR CONDITIONING EQUIPMENTS
AIR COMPRESSORS 106
PLATFORM WEIGHING MACHINE
MATERIAL HANDLING EQUIPMENTS
FIRE FIGHTING EQUIPMENTS
SHOT BLASTING MACHINE
JIGS AND FIXTURE
SUBMERSIBLE WATER PUMP
APPENDIX – A:
1. COST OF PLANT ECONOMICS
2. LAND & BUILDING
3. PLANT AND MACHINERY
4. FIXED CAPITAL INVESTMENT
5. RAW MATERIAL
6. SALARY AND WAGES
7. UTILITIES AND OVERHEADS
8. TOTAL WORKING CAPITAL
9. COST OF PRODUCTION
10. PROFITABILITY ANALYSIS
11. BREAK EVEN POINT
12. RESOURCES OF FINANCE
13. INTEREST CHART
14. DEPRECIATION CHART
15. CASH FLOW STATEMENT
16. PROJECTED BALANCE SHEET
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