MINI CEMENT PLANT
(CAP: 400 TPD ROTARY KILN PROCESS)
[CODE NO. 1797)
Cement industry is one of the most important basic industries on which depends the economic health of a developing country. In fact are of the important indicators of the industrial vitality of a country is its per capita consumption of cement. For Japan it is 670 Kgs. for Germany 544 Kgs, for the US 341 Kgs. and for singapore 540 kgs. unfortunately for India it is low at 32 kgs. India is the eleventh largest producer of cement in the world, with an installed capacity of 26.5 million tonnes and an investment of Rs. 280 crores in 55 units spread all over the country providing employment to over 80,000 persons.
COST ESTIMATION
Plant Capacity 400.00 TPD/day
Land & Building (10 Acres) Rs.17.74 Cr
Plant & Machinery Rs 35.00 Cr
W.C. for 1 Month Rs. 4.73 Cr
Total Capital Investment Rs.60.79Cr
Rate of Return 21%
Break Even Point 61%
INTRODUCTION
PROPERTIES OF CEMENT
TYPES OF CEMENT
USES AND APPLICATION
MARKET SURVEY
PRESENT SCENARIO OF CEMENT INDUSTRY
MARKET SIZE AND INVESTMENT IN CEMENT INDUSTRY
PROCESS OUTLINE FOR CEMENT MANUFACTURING USING DRY METHOD
MANUFACTURE OF CEMENT
RAW MATERIAL PREPARATION
HORIZONTAL ROTARY KILN FIRING & HEATING PROCESS
DRY-PROCESS KILNS, SUSPENSION PREHEATERS, AND PRECALCINERS
PROCESS FLOW CHART HORIZONTAL ROTARY KILN
FLOW CHART
PROCESS DESCRIPTION OF CEMENT MANUFACTURE
COMPUTER CONTROL
QUALITY CONTROL
STOCK LEVEL FOR STORES ITEMS
PRODUCTION ECONOMICS
PLANT LOCATION
PROVISIONS FOR FUTURE EXPANSION & DIVERSIFICATION
STAFF & LABOUR REQUIREMENT
SWOT ANALYSIS OF CEMENT INDUSTRY
EMISSION AND ITS CONTROL FOR CEMENT INDUSTRIES
SUPPLIERS OF PLANT AND MACHINERIES
SUPPLIERS OF COMPLETE CEMENT PLANT
(SABOO ROTARY KILN CEMENT PLANTS)
TURNKEY PLANT SUPPLIERS FOR CEMENT PLANT
SUPPLIERS OF RAW MATERIALS
RAW MATERIAL CALCULATION FOR CEMENT PLANT
MINI CEMENT PLANT (ROTARY KILN PROCESS)
APPENDIX – A :
. COST OF PLANT ECONOMICS
2. LAND & BUILDING
3. PLANT AND MACHINERY
4. FIXED CAPITAL INVESTMENT
5. RAW MATERIAL
6. SALARY AND WAGES
7. UTILITIES AND OVERHEADS
8. TOTAL WORKING CAPITAL
9. COST OF PRODUCTION
10. PROFITABILITY ANALYSIS
11. BREAK EVEN POINT
12. RESOURCES OF FINANCE
13. INTEREST CHART
14. DEPRECIATION CHART
15. CASH FLOW STATEMENT
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