Detailed Project Report (DPR) on ROLL FORMING OF CHANNEL (C-CHANNEL, U-CHANNEL, HAT CHANNEL, Z-POLINE FOR SOLAR & PEB) (Cap: 20 MT/Day)

Detailed Project Report (DPR) on ROLL FORMING OF CHANNEL (C-CHANNEL, U-CHANNEL, HAT CHANNEL, Z-POLINE FOR SOLAR & PEB) (Cap: 20 MT/Day)
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India
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Industry Overview

Rolling mill products used as structural steel members are classified as sections or shapes based on their cross-sectional profiles. Standard sections are commonly produced due to their consistent demand, while special sections are manufactured only when required quantities justify dedicated rolling arrangements.

Standard channel sections are widely used in structural applications and generally require lateral support due to their tendency to buckle. They are suitable for build-up sections, framing around floor openings, spandrels, and lintels. Cold roll formed steel sections are extensively used in factory sheds, godowns, steel racks, transmission-line towers, automobile vehicles, railway coaches, pollution treatment equipment, conveyors, electrical equipment, rolling shutters, and various industrial structures.

Cold roll forming provides high-strength steel characteristics, resulting in material savings in fabricated structures compared with conventional hot rolled sections. The growing adoption of pre-engineered buildings (PEB) has further increased demand due to their flexibility, shorter construction time, cost efficiency, and adaptability for commercial, industrial, and infrastructure projects. Increasing focus on energy-efficient and eco-friendly construction practices, along with expansion of industrial development, has supported the wider acceptance of PEB solutions.

Cost Estimation

Particulars Details
Plant Capacity 20 MT/Day
Land & Building (2000 sq.mt.) Rented
Plant & Machinery Rs. 2.24 Cr
Working Capital for 1 Month Rs. 3.60 Cr
Total Capital Investment Rs. 6.24 Cr
Rate of Return 58%
Break Even Point 42%

Content Index

  • INTRODUCTION
  • WIDE FLANGE SECTIONS
  • COLUMN SECTIONS
  • COLD ROLL FORM SECTIONS
  • COLD ROLL FORMED SECTIONS/PROFILES
  • STEEL GUARD RAIL SYSTEM FOR HIGHWAY SAFETY
  • USES & APPLICATIONS
  • PRE ENGINEERED BUILDING
  • ADVANTAGE OF PEB
  • GROWTH OF INDIAN CONSTRUCTION
  • INDUSTRY AND PEB
  • USES AND CHARTERISTICS FOR METAL
  • HAT CHANNEL PROFILE
  • METAL HAT CHANNEL PROFILE
  • METAL HAT CHANNEL SIZES
  • MARKET GROWTH AND FORECAST OF PEB
  • SOLAR POWER MARKET TRENDS
  • SOLAR POWER MARKET SEGMENTATION ANALYSIS
  • INDIAN SOLAR PANEL MARKET ANALYSIS
  • METAL HAT CHANNEL ROLLFORMING ANDPROCESS
  • MANUFACTURING PROCESS OF CHANNEL
  • PRESENT MANUFACTURERS
  • TECHNIQUES OF ROLL-FORMING
  • PRINCIPLES OF PLANT LAYOUT
  • PLANT LOCATION FACTORS
  • EXPLANATION OF TERMS USED
  • IN THE PROJECT REPORT
  • PROJECT IMPLEMENTATION SCHEDULES
  • ADDRESSES OF PLANT AND MACHINERY SUPPLIERS
  • SUPPLIERS OF RAW MATERIALS
  • MANUFACTURER OF COOLANT AND LUBRICANTS

Appendix

  • APPENDIX – A:
  • 01. PLANT ECONOMICS
  • 02. LAND & BUILDING
  • 03. PLANT AND MACHINERY
  • 04. OTHER FIXED ASSESTS
  • 05. FIXED CAPITAL
  • 06. RAW MATERIAL
  • 07. SALARY AND WAGES
  • 08. UTILITIES AND OVERHEADS
  • 09. TOTAL WORKING CAPITAL
  • 10. TOTAL CAPITAL INVESTMENT
  • 11. COST OF PRODUCTION
  • 12. TURN OVER/ANNUM
  • 13. BREAK EVEN POINT
  • 14. RESOURCES FOR FINANCE
  • 15. INSTALMENT PAYABLE IN 5 YEARS
  • 16. DEPRECIATION CHART FOR 5 YEARS
  • 17. PROFIT ANALYSIS FOR 5 YEARS
  • 18. PROJECTED BALANCE SHEET FOR (5 YEARS)

Frequently Asked Questions

Rolling mill structural steel sections are steel products shaped according to their cross-sectional profiles for use in construction and industrial structures. These sections include channels, beams, and other profiles designed to provide strength and structural support in various applications.

Cold roll formed steel sections are used in industrial and structural applications such as factory sheds, steel racks, transmission-line towers, railway coaches, conveyors, electrical equipment, and other fabricated structures. Their high-strength characteristics help improve material efficiency.

Pre-engineered buildings are becoming popular because they offer faster construction, flexibility, customization options, and cost advantages compared with conventional structures. They are suitable for commercial, industrial, and infrastructure applications where efficient construction is important.

The selection of steel sections depends on structural requirements, load conditions, application type, fabrication needs, and project specifications. Standard sections are generally preferred when demand is consistent, while special sections are considered for specific requirements.

Roll forming is a continuous manufacturing process used to shape metal sheets or strips into desired profiles. It is widely used for producing consistent steel sections with efficient material utilization and suitability for large-scale industrial applications.

Channel sections are used in structural frameworks, build-up sections, floor opening frames, spandrels, lintels, and other construction-related applications. Their design makes them suitable for different load-bearing and support requirements.

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