ROLLER FLOUR MILL AND CHAKKI PLANT
[CODE NO.4020]
The plant will have facility to produce, Maida, sooji, Atta and bran. These products will be sold as per the guidance issued for Food and Civil Supplies Department of the concerned state.
The same plant can be used to process other cereals such as rice gram, dal etc. However, attempt is made have to examine feasibility and profitability of processing wheat to produce Maida, Suji, Atta and bran.
Flour mill serve the purpose of processing wheat to convert it into flour. Wheat grains are the seeds of the wheat plant which is able to grow is kinds of soil and under widely differing climatic conditions. The principle wheat of commerce belong to the botanical groups Triticum vulgane, Triticum drum and triticum compactum. A grain of wheat is avoid in shape and it bears at one end a number of short fine Grains.
The grains of wheat consists of three main parts the enveloping skins, the embryo and the endosperm. The relative proportions of these parts vary with the plumpness of the grain but the average composition of wheat is 83% endosperm, 2.5% embryo and 14.5% enveloping skins.
The enveloping skins are pericarp consists of the epidermis, epicarp and endocarp. The pericarp represents about 6% of the grain. The seed coat consisting of the testa the hyaline layer which comprises about 2% of the grain. The aleuronic layer representing about 6.5% of the grain wheat show a wide range of analytical data which is not unexpected in view of the many varieties which are grown and the very different conditions under which they are cultivated. The range of data normally encountered is as follows:
PERCENTAGE
Moisture 10.0 - 17.0
Protein 8.5 - 14.0
Fat 2.0 - 2.50
Fibre 2.0 - 2.50
Mineral matter 1.5 - 2.0
Sugars 2.0 - 3.0
Starch 63.0 - 71.0
COST ESTIMATION
Plant Capacity 380 MT/Day
Land & Building (8000 sq.mt.) Rs. 8.65 Cr
Plant & Machinery Rs. 15 Cr
Working Capital for 1 Month Rs. 19.15 Cr
Total Capital Investment Rs. 43.50 Cr
Rate of Return 75%
Break Even Point 27%
INTRODUCTION
USES AND APPLICATIONS
WHEAT SCENARIO IN INDIA
MARKET POSITION OF PACKAGED WHEAT FLOUR
INDIA GRAIN MILLING INDUSTRY
BASED ON TECHNOLOGY, FLOUR MARKET IS SEGMENTED INTO:
NAMES OF THE SELECTED ROLLER FLOUR MILLS
COMPOSITION OF FLOUR
GERM:
GLUTEN:
STARCH:
PROTEIN:
VITAMINS:
IRON:
ANALYSIS OF FLOUR:
MOISTURE:-
MALTOSE FIGURE:
REAGENTS:-
SODIUM THIOSULPHATE SOLUTION:
ACETIC ACID REAGENT:
POTASSIUM IODIDE:-
SOLUBLE STARCH SOLUTION:-
METHOD:
ASH:-
COLOUR:
BLEACH FIGURE:-
CORRELATION OF "SPEAKER" BLEACH FIGURE WITH EMPIRICAL SCALE
PH:
GRANULARITY:
ACIDITY:-
FLOUR IMPROVERS
ACID CALCIUM PHOSPHATE:
ACID SODIUM PYROPHOSPHATE:
RAW MATERIALS
WHEAT:
COMPOSITION:
STORAGE:
ROLLER FLOUR MILL MACHINERY
DETAILS OF ROLLER FLOUR MILL MACHINERIES
1. BLEACHER
2. DOUBLE TWO DECK PURIFIER
3. PULSES DEHUSKER
4. SCOURER MACHINE
5. ENTOLETER
6. SQUARE PLANSIFTER
7. PNEUMATIC SACK CLEANER
8. SPRAY DAMPER (AUTOMIZING)
9. WASHER WHIZZER & DESTONER
MANUFACTURING PROCESS OF WHEAT MILLING
PROCESS FLOW DIAGRAM
MANUFACTURING PROCESS IN DETAILS
PROCESSING OF WHEAT INVOLVES THREE MAIN STAGES AS GIVEN BELOW
WHEAT SLECTION AND BLENDING:
CLEANING:
CONDITIONING OR TEMPERING
MILLING:
AIR CLASSIFIERS AND GRINDERS:
CONVEYING SYSTEM:-
PATENT FLOUR:
STORAGE OF FLOUR:
FLOUR BY-PRODUCTS:
PROCESS FLOW SHEET
MANUAL PROCESS (OPTIONAL)
CLEANING AND CONDITIONING
CLEANING:
CONDITIONING OR TEMPERING BY SUN THAT IS SUN DRYING PROCESS
QUALITY AND GRADE
QUALITY:
GRADE:
GENERAL TESTS
MANUFACTURING PROCESS OF WHEAT ATTA CHAKKI
RAW MATERIAL REQUIRED:-
PLANT & MACHINERY REQUIRED:-
PROCESS DESCRIPTION:-
THE PROCESS STARTS OF CLEANING CONTINUOUSLY IN THE FOLLOWING
MANNER.
MILLING SECTION:
DETAILS OF PLANT AND MACHINERY
SEE QUOTATION-1 AND QUOTATION-2
PRINCIPLES OF PLANT LAYOUT
MAJOR PROVISIONS IN ROAD PLANNING FOR MULTIPURPOSE SERVICE ARE
PLANT LOCATION FACTORS
PRIMARY FACTORS
1. RAW-MATERIAL SUPPLY:
2. MARKETS:
3. POWER AND FUEL SUPPLY:
4. WATER SUPPLY:
5. CLIMATE:
6. TRANSPORTATION:
7. WASTE DISPOSAL:
8. LABOR:
9. REGULATORY LAWS:
10. TAXES:
11. SITE CHARACTERISTICS:
12. COMMUNITY FACTORS:
13. VULNERABILITY TO WARTIME ATTACK:
14. FLOOD AND FIRE CONTROL:
EXPLANATION OF TERMS USED IN THE PROJECT REPORT
1. DEPRECIATION:
2. FIXED ASSETS:
3. WORKING CAPITAL:
4. BREAK-EVEN POINT:
5. OTHER FIXED EXPENSES:
6. MARGIN MONEY:
7. TOTAL LOAD:
8. LAND AREA/MAN POWER RATIO:
PROJECT IMPLEMENTATION SCHEDULES
INTRODUCTION
PROJECT HANDLING
PROJECT SCHEDULING
PROJECT CONSTRUCTION SCHEDULE
TIME SCHEDULE
SUPPLIERS OF FLOUR MILLING MACHINE
APPENDIX – A:
01. PLANT ECONOMICS
02. LAND & BUILDING
03. PLANT AND MACHINERY
04. OTHER FIXED ASSESTS
05. FIXED CAPITAL
06. RAW MATERIAL
07. SALARY AND WAGES
08. UTILITIES AND OVERHEADS
09. TOTAL WORKING CAPITAL
10. TOTAL CAPITAL INVESTMENT
11. COST OF PRODUCTION
12. TURN OVER/ANNUM
13. BREAK EVEN POINT
14. RESOURCES FOR FINANCE
15. INSTALMENT PAYABLE IN 5 YEARS
16. DEPRECIATION CHART FOR 5 YEARS
17. PROFIT ANALYSIS FOR 5 YEARS
18. PROJECTED BALANCE SHEET FOR (5 YEARS)
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