ROLLING MILL FOR PRODUCING TMT BARS
[EIRI/EDPR/1505]
The production of quality TMT bar depends on three major factors - quality raw materials, a properly designed and automated mill and a well-designed quenching and tempering technology. All rebars must be purchased based on the properties of yield strength, tensile strength and elongation values.
Deciding the percentage of carbon content in steel has been a major challenge for engineers. While a minimum level of carbon content in steel is essential to achieve the required strength, excess carbon threatens its weldability. In TMT bars, this problem has been eliminated by restricting the carbon content to 0.2 per cent to attain weldability and ensuring that its strength is not lost. The joints can be welded by ordinary electrodes and no extra precautions are required.
The bars come in different lengths, in sizes of 11 to 12 metres and can be customized to the required specifications. TMT bars that have uniform and concentrated hardened periphery and the softer core will have the desired tensile strengths coupled with high elongation as required in seismic zones. Depending on the size and grade, rebars with hardened periphery of about 15 to 30 per cent of the cross sectional area of the bar are ideal for civil constructions (constructions of houses, offices etc.)
COST ESTIMATION
Plant Capacity 200 MT/Day
Land & Building (11,000 sq.mt.) Rs. 14.80 Cr
Plant & Machinery Rs. 17.65 Cr
Working Capital for 3 Months Rs. 52.45 Cr
Total Capital Investment Rs. 85.69 Cr
Rate of Return 62%
Break Even Point 30%
CONTENTS
INTRODUCTION
USES & APPLICATIONS
PROPERTIES
BIS- SPECIFICATIONS
QUALITY STANDARDS
MARKET POSITION OF TMT STEEL BARS (SARIYA)
MANUFACTURERS AND SUPPLIERS OF TMT STEEL BARS
MANUFACTURING PROCESS
PROCESS FLOW DIAGRAM
PLANT LAYOUT
SUPPLIERS OF RAW MATERIALS
SUPPLIERS OF PLANT AND EQUIPMENTS
COMPLETE PLANT AND MACHINERY SUPPLIERS FOR TMT STEEL BARS
APPENDIX – A:
01. PLANT ECONOMICS
02. LAND & BUILDING
03. PLANT AND MACHINERY
04. OTHER FIXED ASSESTS
05. FIXED CAPITAL
06. RAW MATERIAL
07. SALARY AND WAGES
08. UTILITIES AND OVERHEADS
09. TOTAL WORKING CAPITAL
10. TOTAL CAPITAL INVESTMENT
11. COST OF PRODUCTION
12. TURN OVER/ANNUM
13. BREAK EVEN POINT
14. RESOURCES FOR FINANCE
15. INSTALMENT PAYABLE IN 5 YEARS
16. DEPRECIATION CHART FOR 5 YEARS
17. PROFIT ANALYSIS FOR 5 YEARS
18. PROJECTED BALANCE SHEET FOR (5 YEARS)
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