Industry Overview
Steel doors are widely used in applications where strength, durability, security, fire protection, and resistance are important. Although they are less commonly selected for residential front entrances, steel doors can also be used in homes and are particularly suitable for separating garages from houses and for locations requiring enhanced security or fire protection.
Steel doors generally consist of a steel skin with a polystyrene or polyurethane core, while a stile or frame surrounds the perimeter. The insulated core acts as a thermal barrier and helps improve resistance to unwanted heat and cold transfer. Steel doors are commonly supplied with a factory-applied primer, while some designs incorporate a PVC vinyl layer for additional appearance and finish.
The commercial sector benefits from the long-term value, strength, and durability of steel doors. Depending on their specification, steel doors can provide fire, security, bullet, chemical, sound, and corrosion resistance. Stainless steel doors additionally offer ease of cleaning and attractive finishes. Available in polished finishes, colors, textures, and decorative raised designs, steel doors can be selected according to customer requirements, application, and service environment.
Applications include office and store entrances, private residences, decorative interiors, prisons, detention facilities, factories, and storage facilities. Manufacturing involves operations such as shearing, blanking, forming, welding, finishing, testing, marking, and quality control.
Cost Estimation
| Particulars | Value |
|---|---|
| Plant Capacity | 300 Nos./Day |
| Land & Building (5000 sq.mt.) | Rs. 3.08 Cr |
| Plant & Machinery | Rs. 1.02 Cr |
| Working Capital for 2 Months | Rs. 4.62 Cr |
| Total Capital Investment | Rs. 9 Cr |
| Rate of Return | 31% |
| Break Even Point | 56% |
Content Index
- INTRODUCTION
- TYPES OF STEEL DOOR
- (A) INTERNAL DOOR
- (B) EXTERNAL DOOR
- ADVANTAGES OF STEEL DOOR
- DISADVANTAGES OF STEEL DOOR
- PARTS OF STEEL DOOR
- 1. FLUSH STEEL DOORS
- 2. STEEL DOORS WITH WINDOWS
- 3. PANELED STEEL DOORS
- STEEL FLUSH DOOR
- ADVANTAGES
- DISADVANTAGES
- PARTS OF FLUSH STEEL DOOR
- (A) FRAME
- CONSTRUCTION
- FRAME COMPONENTS
- (B) SHUTTER
- TYPES OF SHUTTER
- FOR HEAVY DUTY
- FOR HEAVY DUTY
- CONSTRUCTION
- USES AND PPLICATION
- APPLICATION OF INTERNAL DOORS
- B.I.S. SPECIFICATION
- PROCESS FLOW CHART
- MANUFACTURING PROCESS
- (1) SHEARING
- (2) BLANKING
- (3) FORMING
- (4) WELDING
- 1. FUSION WELDING
- 2. SPOT WELDING
- 3. PROJECTION WELDING
- (5) FINISHING
- (A) PRE-TREATMENT AND PHOSPHATING
- FOR DOOR SHUTTERS OF MILD STEEL SHEET
- FOR DOOR SHUTTERS OF GALVANIZED PLAIN STEEL SHEETS
- FOR STAINLESS STEEL DOOR SHUTTERS
- (B) PAINTING
- (C) POWDER COATING
- (6) TESTING
- (7) MARKING
- (8) QUALITY CONTROL
- (A) INSPECTION OF MATERIAL
- (B) MANUFACTURING PROCESSES
- FOR HEARING PROCESS
- FOR PUNCH PRESS
- ACCEPTABLE TOLERANCE:
- FOR FORMING
- INSPECTION OF FORMED PIECES FOR ACCURACY:
- ACCEPTABLE DOOR TOLERANCE:
- ACCEPTABLE FRAME TOLERANCE, CROSS SECTIONAL PROFILE:
- FOR MITERED JOINTS
- ACCEPTABLE TOLERANCE:
- FOR SPOT WELDERS
- ACCEPTABLE TOLERANCE:
- FOR SPOT WELD TWIST TEST
- FOR DRILLING AND TAPPING
- FOR ASSEMBLY
- ACCEPTABLE TOLERANCE:
- EVERY REPRESENTATIVE SAMPLE SHALL BE CHECKED FOR:
- AT RANDOM, INSPECT FOR:
- FOR FINISHING
- MARKET POSITION
- MAHARASHTRA DOORS MARKET SIZE, BY PRODUCT 2016 & 2024 (THOUSAND UNITS)
- THE MARKET SIZE & GROWTH
- ALUMINIUM PRODUCT MARKET
- STEEL WINDOW & DOOR MARKET
- SALES OF UPVC, ALUMINIUM, WOOD, AND STEEL WINDOWS & DOORS
- IMPORT OF METAL DOOR FRAME
- TOTAL VALUE & VOLUME OF IMPORTS IN INDIA
- TOP SUPPLIERS
- TOP PORTS OF DISCHARGE
- IMPORT OF STAINLESS STEEL DOOR
- TOTAL VALUE & VOLUME OF IMPORTS IN INDIA
- TOP SUPPLIERS
- TOP PORTS OF DISCHARGE
- PLANT LAYOUT
- SUPPLIERS OF STEEL DOOR
- SUPPLIERS OF RAW MATERYALS
- SUPPLIERS OF COLD ROLLED M.S SHEETS
- SUPPLIERS OF M.S CHANNELS AND ANGLES
- SUPPLIERS OF DEGREASING CHEMICAL
- SUPPLIERS OF MIG WELDING WIRE ELECTRODE
- SUPPLIERS OF PHOSPHATING CHEMICALS
- SUPPLIERS OF COATING POWDER
- SUPPLIERS OF PLANT AND MACHINERY
- SUPPLIERS OF PLASMA CUTTING MACHINE
- SUPPLIERS OF CNC PRESS
- SUPPLIERS OF PUNCHING PRESS
- SUPPLIERS OF POWER PRESS
- SUPPLIERS OF SHEARING MACHINE
- SUPPLIERS OF DRILLING MACHINE
- SUPPLIERS OF GRINDING MACHINE
- SUPPLIERS OF PRECISION MEASURING TOOLS
- SUPPLIERS OF EOT CRANES
- SUPPLIERS OF POWER TRANSFORMER
- SUPPLIERS OF ELECTRICAL PANEL
- SUPPLIERS OF COOLING TOWER
- SUPPLIERS OF EFFULENT TREATMENT PLANT (ETP PLANT)
- SUPPLIERS OF AIR POLLUTION CONTROL EQUIPMENTS
- SUPPLIERS OF AIR CONDITIONING EQUIPMENTS
- SUPPLIERS OF AIR COMPRESSORS
- SUPPLIERS OF PLATFORM WEIGHING MACHINE
- SUPPLIERS OF MATERIAL HANDLING EQUIPMENTS
- SUPPLIERS OF FIRE FIGHTING EQUIPMENTS
- SUPPLIERS OF SHOT BLASTING MACHINE
- SUPPLIERS OF JIGS AND FIXTURE
- SUPPLIERS OF SUBMERSIBLE WATER PUMP
Appendix
- 01. PLANT ECONOMICS
- 02. LAND & BUILDING
- 03. PLANT AND MACHINERY
- 04. OTHER FIXED ASSESTS
- 05. FIXED CAPITAL
- 06. RAW MATERIAL
- 07. SALARY AND WAGES
- 08. UTILITIES AND OVERHEADS
- 09. TOTAL WORKING CAPITAL
- 10. TOTAL CAPITAL INVESTMENT
- 11. COST OF PRODUCTION
- 12. TURN OVER/ANNUM
- 13. BREAK EVEN POINT
- 14. RESOURCES FOR FINANCE
- 15. INSTALMENT PAYABLE IN 5 YEARS
- 16. DEPRECIATION CHART FOR 5 YEARS
- 17. PROFIT ANALYSIS FOR 5 YEARS
- 18. PROJECTED BALANCE SHEET FOR (5 YEARS)
Frequently Asked Questions
Steel doors are used in buildings where strength, security, durability, or protection is important. They are commonly installed in office buildings, store entrances, factories, storage facilities, private residences, prisons, detention facilities, and decorative interiors. They can also be installed between garages and houses or between interior and exterior areas. Depending on their construction and specification, steel doors can provide resistance to fire, impact, chemicals, sound, and unauthorized access.
The main advantages of steel doors are strength, durability, security, low maintenance, and resistance to several environmental and physical conditions. Steel doors are difficult to break down compared with wooden doors and can help restrict unauthorized access. Depending on their construction, they may also offer fire, bullet, chemical, sound, and corrosion resistance. Stainless steel doors additionally provide ease of cleaning and attractive finishes, making them suitable for both practical and aesthetic applications.
The report covers internal and external steel doors along with several specific door constructions. These include flush steel doors, steel doors with windows, paneled steel doors, and steel flush doors. The report also discusses different frame and shutter components, including heavy-duty applications. Door selection depends on the intended application, customer requirements, construction specifications, and service environment.
The manufacturing process includes shearing, blanking, forming, welding, finishing, testing, marking, and quality control. Welding may involve fusion welding, spot welding, or projection welding. Finishing operations can include pre-treatment and phosphating, painting, and powder coating. Quality control covers material inspection, manufacturing operations, dimensional tolerances, welding checks, drilling and tapping, assembly, and finishing inspection to ensure that manufactured doors and frames meet specified requirements.
Steel door manufacturing requires materials such as cold rolled M.S sheets, M.S channels and angles, degreasing chemicals, MIG welding wire electrodes, phosphating chemicals, and coating powder. The report also identifies equipment including plasma cutting machines, CNC presses, punching presses, power presses, shearing machines, drilling and grinding machines, precision measuring tools, EOT cranes, electrical equipment, material handling equipment, shot blasting machines, and jigs and fixtures. Supporting facilities can include an ETP plant and air pollution control equipment.
No, not all steel doors are fire-resistant because fire performance depends on the specific door construction and specification. The report notes that steel doors used in fire-related applications can provide protection for occupants by handling heat for a specified period, while also emphasizing that not every steel door has this characteristic. Fire-resistant doors should therefore be selected and manufactured according to the applicable performance requirements and intended building application.
Steel door selection is influenced by customer requirements, the intended application, installation conditions, and the service environment. Functional requirements such as security, durability, fire protection, corrosion resistance, sound resistance, and ease of maintenance can affect the choice. Aesthetic considerations also matter because steel doors are available with polished finishes, colors, textures, and decorative raised designs. The appropriate construction, frame, shutter type, finishing method, and material should therefore be selected according to the specific operating requirements of the project.
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