Industry Overview
Galvanized iron (G.I.) steel channels are roll-formed steel products widely used as supports, guide rails, and structural components in construction and industrial applications. Steel is the primary material used for manufacturing these channels, although aluminum is also used for channel products. Channels are available in various shapes and configurations to meet different structural requirements and customer specifications.
The main types of steel channels include J channels, hat channels, U channels, C channels, and hemmed channels. J channels feature two legs and a connecting web, with one leg longer than the other. Hat channels have outward-folded legs, while U channels consist of a web and two equal-length legs. C channels have inward-folded legs, and hemmed channels feature folded leg edges that provide additional thickness.
Cold roll forming is an important manufacturing method for producing steel channels with consistent cross-sections and dimensional accuracy. The process generally involves decoiling steel coils, feeding the material through successive forming rolls, cutting the formed sections to length, and conducting quality checks. Galvanized steel coils may be used where corrosion resistance is required. Manufacturing operations also involve appropriate machinery, material handling systems, dimensional inspection equipment, and quality-control procedures.
Steel G.I. channels and cold-formed steel members are used in construction, pre-engineered buildings, ceiling systems, framing, and other applications requiring lightweight and functional structural sections. Product selection depends on the required dimensions, material properties, load conditions, applicable specifications, and intended application. Customized channel profiles can also be manufactured to meet specific customer requirements.
Cost Estimation
| Particulars | Details |
|---|---|
| Plant Capacity | 20 MT/Day |
| Land & Building | Lease |
| Plant & Machinery | Rs. 1.85 Cr |
| Working Capital for 2 Months | Rs. 5.94 Cr |
| Total Capital Investment | Rs. 8.12 Cr |
| Rate of Return | 26% |
| Break Even Point | 55% |
Content Index
- INTRODUCTION
- LENGTH TOLERANCES OF STEEL CHANNELS
- CHANNEL TERMS
- ADVANTAGES OF COLD-FORMED STEEL MEMBERS:
- WHAT IS COLD-FORMED STEEL?
- EFFECT OF COLD WORK
- PROPERTIES OF COLD-FORMED STEEL
- COLD-FORMED STEEL TYPES
- APPLICATIONS OF COLD-FORMED STEEL
- ADVANTAGES OF COLD-FORMED STEEL
- USES AND APPLICATION
- THE APPLICATION FIELDS ARE:
- B.I.S. SPECIFICATION
- MARKET POSITION
- MARKET HIGHLIGHTS
- DRIVERS
- INDIA PRE-ENGINEERED BUILDINGS MARKET SIZE, BY APPLICATION (2015)
- KEY PLAYERS
- INDIA: THE FASTEST GROWING MARKET IN PEB
- PRE-ENGINEERED STEEL BUILDINGS MKT TO GROW AT 11% BY 2016-17
- PRE-ENGINEERED BUILDING TECHNOLOGY GAINING MOMENTUM IN INDIA
- PROCESS FLOW CHART
- MANUFACTURING PROCESS
- RAW MARTERIAL
- (1) DECOILING
- (2) COLD ROLL FORMING PROCESS
- ADVANTAGES
- DISADVANTAGES OF COLD-FORMED STEEL STRUCTURES
- GALVANIZED ROLL FORMING
- ROLL FORMING PROCESS
- ROLL FORMING TOLERANCES
- CROSS SECTION TOLERANCE
- PART LENGTH TOLERANCE
- PRE OR POST PUNCH LENGTH TOLERANCE
- CAMBER AND SWEEP TOLERANCE
- TWIST
- END FLARE TOLERANCE
- (3) QUALITY CONTROL
- (4) MARKING
- ROLL FORMING MACHINE
- HOW ROLL FORMING MACHINES WORK
- ROLL FORMING MACHINE LINE BASICS
- GENERALLY, ROLL FORMING MACHINE IS CONSISTED OF:
- (1) CEILING CHANNEL ROLL FORMING MACHINE
- (2) C CHANNEL ROLL FORMING MACHINE
- EQUIPMENT FOR ROLL FORMING LINE
- (1) COIL CAR/COIL LIFTER
- (2) DE-COILER/UN-COILER UNIT
- (3) SNUBBER & PILLAR TABLE ASSEMBLY
- (4) SHEET LEVELER
- (5) NC SERVO ROLL FEEDER ENCODER
- (6) SHEARING UNIT
- (7) CONVEYOR UNIT
- (8) STACKING UNIT
- PLANT LAYOUT
- MANUGFACTURERS/SUPPLIERS OF STEEL GI CHANNEL
- SUPPLIERS OF RAW MATERIALS
- G.I. COIL
- SUPPLIERS OF PLANT AND EQUIPMENTS
- COLD ROLL FORMING MACHINE
- UNCOILING MACHINE
- SHEET LAVELING MACHINE
- METAL TESTING MACHINE
- PRECISION MEASURING TOOLS
- NDT INSPECTION EQUIPMENT
- ELECTRICAL MEASURING INSTRUMENTS
- SUPPLIERS OF POWER TRANSFORMER
- SUPPLIERS OF ELECTRICAL PANEL
- AIR POLLUTION CONTROL EQUIPMENTS
- AIR CONDITIONING EQUIPMENTS
- AIR COMPRESSORS
- PLATFORM WEIGHING MACHINE
- MATERIAL HANDLING EQUIPMENTS
- FIRE FIGHTING EQUIPMENTS
- JIGS AND FIXTURE
- SUBMERSIBLE WATER PUMP
Appendix
APPENDIX – A:
- 01. PLANT ECONOMICS
- 02. LAND & BUILDING
- 03. PLANT AND MACHINERY
- 04. OTHER FIXED ASSESTS
- 05. FIXED CAPITAL
- 06. RAW MATERIAL
- 07. SALARY AND WAGES
- 08. UTILITIES AND OVERHEADS
- 09. TOTAL WORKING CAPITAL
- 10. TOTAL CAPITAL INVESTMENT
- 11. COST OF PRODUCTION
- 12. TURN OVER/ANNUM
- 13. BREAK EVEN POINT
- 14. RESOURCES FOR FINANCE
- 15. INSTALMENT PAYABLE IN 5 YEARS
- 16. DEPRECIATION CHART FOR 5 YEARS
- 17. PROFIT ANALYSIS FOR 5 YEARS
- 18. PROJECTED BALANCE SHEET FOR (5 YEARS)
Frequently Asked Questions
Why Choose Us
- More than 45 years of experience
- Managed by expert industrial consultants
- ISO 9001-2015 Certified
- Registered under MSME, UAM No: DL01E0012000
How We Work
- 24/5 Research Support Get your queries resolved from an industry expert. Ask before you purchase.
- Custom Research Service Speak to our consultants to design an exclusive study for your needs.
- Quality Assurance All reports are prepared by qualified consultants & verified by experts.
- Information Security Your personal & confidential information is always safe and secure.
Detailed Project Report (DPR) includes Present Market Position and Expected Future Demand, Technology, Manufacturing Process, Investment Opportunity, Plant Economics and Project Financials. comprehensive analysis from industry covering detailed reporting and evaluates the position of the industry by providing insights to the SWOT analysis of the industry.
Each report include Plant Capacity, requirement of Land & Building, Plant & Machinery, Flow Sheet Diagram, Raw Materials detail with suppliers list, Total Capital Investment along with detailed calculation on Rate of Return, Break-Even Analysis and Profitability Analysis. The report also provides a birds eye view of the global industry with details on projected market size and then progresses to evaluate the industry in detail.
We can prepare detailed project report on any industry as per your requirement.
We can also modify the project capacity and project cost as per your requirement. If you are planning to start a business, contact us today.
- Market growth drivers
- Factors limiting market growth
- Current market trends
- Market structure
- Key highlights
- Up-to-date analyses of market trends and technological improvements
- Pin-point analyses of market competition dynamics to offer you a competitive edge over major competitors
- An array of graphics, BEP analysis of major industry segments
- Detailed analyses of industry trends
- A well-defined technological growth with an impact-analysis
- A clear understanding of the competitive landscape and key product segments
- Ask for FREE project related details with our consultant/industry expert.
- Share your specific research requirements for customized project report.
- Request for due diligence and consumer centric studies.
- Still haven't found what you're looking for? Speak to our Custom Research Team.
EIRI Board is a single destination for all the industry, company and country reports. We feature a large repository of latest industry reports, leading and niche company profiles, and market statistics prepared by highly qualified consultants and verified by a panel of experts.
Note: We can also prepare project report on any subject based on your requirement and country. If you need, we can modify the project capacity and project cost based on your requirement.
Our reports provide an expansive market analysis of the sector by covering areas like growth drivers, trends prevailing in the industry as well as comprehensive SWOT analysis of the sector.
Our Clients
- Our research reports comprehensively cover Indian markets (can be modified as per your country), present investigation, standpoint and gauge for a time of five years*.
- The market conjectures are produced on the premise of optional research and are cross-accepted through associations with the business players.
- We use dependable wellsprings of data and databases, and data from such sources is handled by us and incorporated into the report.
- Our project reports include detailed analysis that helps get the industry's Present Market Position and Expected Future Demand.
- Offer real analysis driving variables for the business and the most recent business sector patterns in the industry.
- This report comprehends the present status of the business by clarifying a complete SWOT examination and investigation of the interest-supply circumstance.
- Report gives analysis and in-depth financial comparison of real players/competitors.
- The report gives estimates of key parameters which forecast business execution.
