TMT ROLLING MILL (CAP: 500 MT/DAY)
[EIRI/EDPR/4484] J.C.: 2699US$
The full form of TMT is Thermo Mechanical Treatment; in this the steel bars are passed through a specially designed water-cooling system. After the bars pass, the outer surface of the bars solidifies while the core remains hot. This creates a temperature gradient in the bars. After the intensive cooling, the bar is exposed to air and the core re-heats the quenched surface layer by conduction, therefore tempering the external marten site. When the bars are taken out of the cooling system, the heat flows from the core to the outer surface, further tempering of the bars, which helps them attain higher yield strength. The resulting heat-treated structure imparts superior strength and toughness to the bars.
COST ESTIMATION
Plant Capacity 500 MT/Day
Land & Building (17,200 sq.mt.) US$ 22.70 Lac
Plant & Machinery US$ 34.76 Lac
Working Capital for 0.5 Months US$ 50.61 Lac
Total Capital Investment US$ 1.14 Cr
Rate of Return 62%
Break Even Point 48%
CONTENTS
INTRODUCTION
PROPERTIES
USES/APPLICATIONS
SPECIFICATIONS
CHEMICAL TEST - RAW MATERIAL
QUALITY CONTROL
MARKET OVERVIEW
ROLLING MILL
STANDARD OPERATING PRACTICES IN ROLLING MILL
MANUFACTURING PROCESS/PROCESS FLOW
RAW MATERIAL SUPPLIERS
SUPPLIERS OF PLANT AND EQUIPMENTS
UTILITIES REQUIREMENT (ESTIMATED-MONTH)
ENGINEERING DESIGN CONSIDERATIONS
ETP FACILITY
SEWAGE AND WASTE WATER EFFLUENT
WASTE GENERATION & MANAGEMENT/GREEN BELT
PRINCIPLES OF PLANT LAYOUT
PLANT LOCATION FACTORS
ANTICIPATED ENVIRONMENTAL IMPACTS
MITIGATION MEASURES (PROPOSED)
HEALTH SAFETY & ENVIRONMENT
PROPOSED IMPLEMENTATION SCHEDULE
PROJECT FINANCIALS
PRELIMINARY LAYOUT
CONCLUSIONS
APPENDIX – A:
01. PLANT ECONOMICS
02. LAND & BUILDING
03. PLANT AND MACHINERY
04. OTHER FIXED ASSESTS
05. FIXED CAPITAL
06. RAW MATERIAL
07. SALARY AND WAGES
08. UTILITIES AND OVERHEADS
09. TOTAL WORKING CAPITAL
10. TOTAL CAPITAL INVESTMENT
11. COST OF PRODUCTION
12. TURN OVER/ANNUM
13. BREAK EVEN POINT
14. RESOURCES FOR FINANCE
15. INSTALMENT PAYABLE IN 5 YEARS
16. DEPRECIATION CHART FOR 5 YEARS
17. PROFIT ANALYSIS FOR 5 YEARS
18. PROJECTED BALANCE SHEET FOR (5 YEARS)
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