UREA FORMALDEHYDE POWDER
& MELAMINE FORMALDEHYDE POWDER
[CODE NO1839]
The reaction between urea and formaldehyde has proved to be extremely complicated. It took about 40 years to reach the present stale knowledge of this reaction, and there are still many problems. Urea has a four replaceable hydrogen atoms, and thus a functionality of four, so there are various possibilities for reaction with formaldehyde. It therefore has the capacity of building up a three dimensional space lattice. The molecular proportion of urea to formaldehyde is very important, as the relative amount of the reactants determine, to a large extent, the properties of the product. The reaction temperature is another decisive factor, ambient, medium or high temperature produces resins with different properties. The same urea-formaldehyde condensation product may have different applications, which demand higher or lower viscosity. It is therefore essential to define the resins as to their extent of condensation. These possibilities of variations largely amount for the remarkable versality of urea-formaldehyde resins.
COST ESTIMATION
Plant Capacity 10.00 TONS./day
Land & Building (10000 Sq.Mtr) Rs 13.25 Cr
Plant & Machinery Rs 1.42 Cr
W.C. for 3 Months Rs. 3.60 Cr
Total Capital Investment Rs 18.55 Cr
Rate of Return 46.%
Break Even Point 33%
1. INTRODUCTION
2. PROPERTIES OF UREA FORMALDEHYDE MOULDING COMPOUND
3. USES AND APPLICATIONS
4. B.I.S. SPECIFICATIONS
5. MARKET SURVEY
6. LIST OF FEW MANUFACTURERS
7. PRESENT MANUFACTURERS OF UREA FORMALDEHYDE RESINS
8. MANUFACTURE OF UREA FORMALDEHYDE RESIN
9. PRODUCTION
10. PROCESSING OF MOULDING COMPOUND FROM UREA FORMALDEHYDE
11. FLOW CHART MOULDING UNIT FOR UREA FORMALDEHYDE MOULDING COMPOUNDS
12. INTRODUCTION OF MELAMINE FORMALDEHYDE POWDER
13. PROPERTIES & USES
14. B.I.S SPECIFICATION
15. MARKET SURVEY
16. PROCESS FLOW SHEET
17. PROCESS OF MANUFACTURE
18. SUPPLIERS OF RAW MATERIAL
19. PRESENT MANUFACTURER OF MELAMINE FORMALDEHYDE POWDER
20. PLANT & MACHINERY
APPENDIX – A :
1. COST OF PLANT ECONOMICS
2. LAND & BUILDING
3. PLANT AND MACHINERY
4. FIXED CAPITAL INVESTMENT
5. RAW MATERIAL
6. SALARY AND WAGES
7. UTILITIES AND OVERHEADS
8. TOTAL WORKING CAPITAL
9. COST OF PRODUCTION
10. PROFITABILITY ANALYSIS
11. BREAK EVEN POINT
12. RESOURCES OF FINANCE
13. INTEREST CHART
14. DEPRECIATION CHART
15. CASH FLOW STATEMENT
16. PROJECTED BALANCE SHEET
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