Detailed Project Report (DPR) on ZINC SULPHATE MONOHYDRATE (CAP: 25 TONS/DAY)

Detailed Project Report (DPR) on ZINC SULPHATE MONOHYDRATE (CAP: 25 TONS/DAY)

ZINC SULPHATE MONOHYDRATE 

(CAP: 25 TONS/DAY)

[EIRI/EDPR/4846] J.C.: 3067

Zinc sulphate is a widely used chemical and has been known under the name of "White Vitriol". Although Zinc Sulphate (mono hydrate) occurs in nature in small quantities as mineral Glosarite, this compound is normally manufactured synthetically.

It is the colourless white free flowing powder. It exists in powder form of hydrates as, ZnSo4.H2O. Zinc sulphate is also found in three hydrates forms whose molecular formulas are ZnSo4.4H2O, ZnSo4.H2O. The unstable hydrates are more soluble than stable form. The solubility of the unstable hydrate is 58.7 gm in 10gm of water at 18oc while stable shows only 52.7 gm in 100 grams. The important & popular commercial form of the compound is ZnSo4.7H2O Heptahydrated (21%), & ZnSO4. H2O.

In 1978 Mr. P.N. Thakar and Mr. N.S. Randhewa of Punjab Agriculture University Ludhiana worked on "Micronutrients in Indian Agiculture" and established the areas of Zinc deficiency based on sail test and crop responses.

In reference to Bihar state they found that zinc deficiency varies from 25% to 75% and even more of the normal value. It was also shown that the response of zinc sulphate was good for rice potato tea in particular and for all the cereals as a whole.

COST ESTIMATION

  • Plant capacity                                    25 Ton/day 
  • Land & Building (4000 Sq.Mtr)  Rs. 2.67 Cr    
  • Plant & Machinery                            Rs.7.73  Cr 
  • Working Capital for 1 Month        Rs. 1.92 Cr 
  • Total Capital Investment              Rs. 14.15 Cr 
  • Rate of Return                                  37%
  • Break Even Point                              58%

CONTENTS

  • INTRODUCTION
  • USES & APPLICATIONS
  • RESPONSE OF GROUNDNUT TO ZINC APPLICATION
  • DIRECT  AND  RESIDUAL  EFFECT  OF APPLIED  ZINC  ON  YIELD,  ZINC
  • CONCENTRATION AND TOTAL UPTAKE OF ZINC BY GROUNDNUT CROP 
  •    AND AVAILABLE ZINC STATUS OF SOILS.
  • MICRONUTRIENTS REQUIREMENTS OF DIFFERENT CROPS
  • CONSUMPTION PATTERN OF ZINC SULPHATE
  • OVERVIEW OF ZINC FERTILIZER
  • ZINC DEFICIENCY IN SOILS AND PLANTS
  • SOIL AND PLANT ANALYSIS
  • TREATMENT OF ZINC DEFICIENT SOILS AND PLANTS
  • ZINC FERTILIZER COMPOUNDS
  • TABLE. ZINC CONTAINING COMPOUNDS
  • ZINC FERTILIZER APPLICATIONS
  • BENEFITS AND IMPACTS OF ZINC FERTILIZERS
  • TABLE. YIELD INCREASE AND BENEFIT-TO-COST RATIO ON SOME 
  •    KEY CROPS IN INDIA
  • CONCLUSION
  • GLOBAL MARKET OVERVIEW OF ZINC SULPHATE
  • MARKET SEGMENTATION:
  • ON THE BASIS OF THE TYPE, THE GLOBAL ZINC SULFATE MARKET 
  •    CAN BE SEGMENTED INTO-
  • ON THE BASIS OF THE APPLICATIONS, THE GLOBAL ZINC SULFATE 
  •    MARKET CAN BE SEGMENTED INTO-
  • THE GLOBAL ZINC SULPHATE MARKET BY TYPES IS CLASSIFIED INTO:
  • THE GLOBAL ZINC SULPHATE MARKET BY APPLICATION IS CLASSIFIED 
  •    INTO:
  • GLOBAL OVERVIEW OF ZINC CHEMICALS
  • ROLE OF ZINC SULPHATE IN SOIL APPLICATION
  • ZINC (ZN)
  • ROLE:
  • DEFICIENCY SYMPTOMS:
  • SOURCES:
  • DOSE AND APPLICATION METHOD:
  • CROP RESPONSE:
  • SPECIFICATION OF ZINC SULPHATE
  • SPECIFICATION OF ZINC SULPHATE HEPTAHYDRATE
  • SPECIFICATION OF ZINC SULPHATE MONOHYDRATE
  • B.I.S. SPECIFICATION
  • SCOPE   -
  • REQUIREMENTS -
  • REQUIREMENT FOR ZINC SULPHATE AGRICULTURAL GRADE
  • PACKING & MARKING-
  • SAMPLING:
  • METHODS FOR TEST FOR ZINC SULPHATE AGRICULTURAL GRADE
  • TESTING & SPECIFICATION FOR CERTIFICATION OF ZINC SULPHATE
  •     HEPTAHYDRATE AGRICULTURAL GRADE
  • ZINC SULPHATE, HEPTAHYDRATE AGRICULTURAL GRADE
  • PROPERTIES OF ZINC SULPHATE, HEPTAHYDRATED (21%) (ZNSO4 7H2O)
  • PROPERTIES OF THE ZINC SULPHATE MONOHYDRATE
  • DENSITY:
  • MELTING POINT:
  • CRYSTALLIZATION RANGE
  • MAGNETIC SUSCEPTIBILITY
  • THERMODYNAMIC DATA FOR ZINC SULPHATE HYDRATE
  • IMPORTANT DETAILS OF ZINC SULPHATE
  • MARKET
  • ZINC SULPHATE (ZNSO4)
  • MANUFACTURING PROCESS
  • APPLICATION
  • ZINC SULPHATE MONOHYDRATE 28%
  • ZINC SULPHATE HEPTAHYDRATE 21%
  • ZINC SULPHATE MONOHYDRATE 33%
  • PROCESS FOR THE MANUFACTURE OF ZINC SULPHATE
  • COMPOSITION OF ZINC ASH:
  • METALLIC IMPURITIES LIKE PB.CD, CU, NI, CO. AL, ETC.
  • PROCESS FLOW DIAGRAM
  • DESCRIPTION OF ZINC SULPHATE MONOHYDRATE MANUFACTURE
  • MANUFACTURING PROCESS OF ZINC SULPHATE MONOHYDRATE 
  •    (POWDER) (33%)
  • REACTION
  • PROCESS FLOW DIAGRAM
  • OTHER PROCESSES FOR THE MANUFACTURE OF ZINC SULPHATE
  • GENERAL SPECIFICATION OF ZINC SULPHATE
  • HEPTAHYDRATE 21%
  • ZINC SULPHATE MONOHYDRATE 33%
  • PACKING
  • PLANT LAYOUT
  • SUPPLIERY OF PLANT AND MACHINERY
  • SPRAY DRYER
  • REACTORS
  • FILTER PRESS
  • STORAGE TANK
  • PULVERIZERS
  • SUPPLIERS OF RAW MATERIALS
  • ZINC ASH
  • SULPHURIC ACID
  • APPENDIX – A:
  • 01. PLANT ECONOMICS
  • 02. LAND & BUILDING
  • 03. PLANT AND MACHINERY
  • 04. OTHER FIXED ASSESTS
  • 05. FIXED CAPITAL
  • 06. RAW MATERIAL
  • 07. SALARY AND WAGES
  • 08. UTILITIES AND OVERHEADS
  • 09. TOTAL WORKING CAPITAL
  • 10. TOTAL CAPITAL INVESTMENT
  • 11. COST OF PRODUCTION
  • 12. TURN OVER/ANNUM
  • 13. BREAK EVEN POINT
  • 14. RESOURCES FOR FINANCE
  • 15. INSTALMENT PAYABLE IN 5 YEARS
  • 16. DEPRECIATION CHART FOR 5 YEARS
  • 17. PROFIT ANALYSIS FOR 5 YEARS
  • 18. PROJECTED BALANCE SHEET FOR (5 YEARS)

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