Industry Overview
MS billets are fundamental steel products manufactured through processes such as induction furnace melting and continuous casting. Mini steel plants equipped with induction furnaces provide flexibility to produce different grades and shapes of steel products, including ingots, billets, and sheets. These units are suitable for small and medium-scale industries while maintaining competitiveness in domestic and international markets.
Mild steel billets serve as the primary raw material for producing various re-rolled steel products such as sheets, angles, channels, rods, and TMT bars. Available billet sizes include 100 x 100 mm², 110 x 110 mm², 130 x 130 mm², 160 x 160 mm², and 200 x 200 mm².
Continuous casting of steel billets is a highly controlled process requiring proper management of operating parameters to achieve sound product quality, improved productivity, and reduced production costs. Key considerations include billet quality, machine availability, process reliability, thermal control, and prevention of surface defects and cracks. The process supports manufacturing requirements ranging from construction-grade steel products to specialized engineering and automotive applications.
Cost Estimation
| Particulars | Details |
|---|---|
| Plant Capacity | 300 MT/Day |
| Land & Building (16,000 sq.mt.) | Rs. 8.70 Cr |
| Plant & Machinery | Rs. 20.90 Cr |
| Working Capital for 1 Month | Rs. 28.40 Cr |
| Total Capital Investment | Rs. 59.31 Cr |
| Rate of Return | 45% |
| Break Even Point | 56% |
Content Index
- MS BILLETS
- THE AVAILABLE SIZES OF THE STEEL BILLETS ARE
- IMPORTANT ASPECTS OF CONTINUOUS CASTING OF BILLETS
- TMT BARS
- WHAT ARE TMT STEEL BARS?
- ADVANTAGES OF TMT BARS
- PHYSICAL PROPERTY
- CHEMICAL PROPERTY
- USES/APPLICATIONS
- SPECIFICATIONS
- FURNACE
- QUALITY CONTROL
- MARKET OVERVIEW OF BILLETS AND BAR
- GROWTH FACTORS OF MILD STEEL BILLET MARKET:
- APPLICATION INSIGHTS:
- REGIONAL ANALYSIS
- STAGES IN TMT BAR MANUFACTURING
- CONVERSION OF BILLETS INTO STEEL
- THERMO MECHANICAL TREATMENT:
- MANUFACTURING PROCESS – MS BILLETS
- PREPARATION OF SCRAP
- MELTING
- OPERATION OF INDUCTION FURNACE
- PRODUCTION OF MILD STEEL BY INDUCTION FURNACE
- ENVIRONMENTAL EMISSIONS
- SAFETY AND INDUCTION FURNACES
- CONTINUOUS CASTING OF STEEL BILLETS
- SINGLE STRAND BILLET CASTER
- EIGHT STRAND BILLET CASTING MACHINES
- BILLET INSPECTION AND CONDITIONING FACILITIES
- ROLLING MILL - TMT
- STANDARD OPERATING PRACTICES IN ROLLING MILL - TMT
- THERMO-MECHANICAL TREATMENT OF STEEL (TMT) SYSTEM
- MANUFACTURING PROCESS/PROCESS FLOW – TMT BAR
- RAW MATERIAL SUPPLIERS
- UTILITIES REQUIREMENT (ESTIMATED - MONTH)
- ENGINEERING DESIGN CONSIDERATIONS
- ETP FACILITY
- WASTE GENERATION & MANAGEMENT/GREEN BELT
- PRINCIPLES OF PLANT LAYOUT
- PLANT LOCATION FACTORS
- ANTICIPATED ENVIRONMENTAL IMPACTS
- HEALTH SAFETY & ENVIRONMENT
- PROPOSED IMPLEMENTATION SCHEDULE
- PROJECT FINANCIALS
- BASIS & PRESUMPTIONS (FOR PROFITABILITY WORKINGS)
Appendix
- APPENDIX – A:
- 01. PLANT ECONOMICS
- 02. LAND & BUILDING
- 03. PLANT AND MACHINERY
- 04. OTHER FIXED ASSESTS
- 05. FIXED CAPITAL
- 06. RAW MATERIAL
- 07. SALARY AND WAGES
- 08. UTILITIES AND OVERHEADS
- 09. TOTAL WORKING CAPITAL
- 10. TOTAL CAPITAL INVESTMENT
- 11. COST OF PRODUCTION
- 12. TURN OVER/ANNUM
- 13. BREAK EVEN POINT
- 14. RESOURCES FOR FINANCE
- 15. INSTALMENT PAYABLE IN 5 YEARS
- 16. DEPRECIATION CHART FOR 5 YEARS
- 17. PROFIT ANALYSIS FOR 5 YEARS
- 18. PROJECTED BALANCE SHEET FOR (5 YEARS)
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