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Start Your Own Pulses (Dall) Mill Unit

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Description
How to Start Business

The book Start Your Own Pulses (Dall) Mill Unit contains chapters on Dehulling and Splitting Pulses, Definitions of Dehulling Efficiency, Major Equipment Used in Pulse-Processing Industry, Milling of Pulses, Pulse-Milling Machinery, Standards for Milling Quality, Technology of Processing Pulses, Production of Roasted Pulse and Pulse Flour (Besan), Mini Dal Mill, Plant Economics of Dall Mill (Dhoya Dall of Moong, Masoor, Arhar, Urad, Lobhiya etc.), and Plant Economics of Dall Mill (Pulse Mill).

DEHULLING AND SPLITTING PULSES

Introduction
Physicochemical characteristics of pulses
Seed Structure
The Mass Proportion of Different Parts of the Seed
Characteristics of Field Pea Cultivars (P.sativum L)
Seed Composition
General Composition (%) of Nutrients in Pulses
Seed Attributes
Chickpea
pea
Physical Characteristics of Commonly Grown Pulses
Lentil
Unit operations in pulse processing
Schematic of lentil seed
Cleaning and Grading
General flowchart for pulse milling process
Size, Capacity Range and Operational Details of Dal Mill Miachinery
Seed Conditioning to Promote Dehulling
Pitting
Oil and Water Treatment
Kernel Temperature and Moisture Content
Drying
Dehulling efficiency of pigeon peas vs moisture
Dehulling efficiency of pigeon pea vs. temperature
Sun Drying
Details of Mechanical Dal Dryers of Various Makes
Losses in Conditioning
Dehusking of Pulses
Tangential Abrasive Dehulling Device (TADD)
TADD
Horizontal abrasive roller for pulse dehusking
CIAE Design
Miniabrasive batch dehuller for pulse dehusking
PRL Design
Schule Design
Vertical abrasive dehuller for pulses (Schule design)
CFTRI minimill for dehusking pulses
CFTRI Design
Comparting Vertical and Horizontal Rollers
Husk Separation and Grading
Polishing
Removal of Powder and Dust
Oil and Water Polish
Emery Size (No) for Roller Machine Operation
Splitting of Pulses
Roller Machine
Under Runner Disk Sheller
Attrition Mill
Elevator and hard Surface
Impact Splitter
Dal Grading and Gota Separation Machinery
Pulse Conditioning and Dehusking for Modern Mills
Gota Conditioning and Splitting Unit for Modern Mills
Dehulling Characteristics of Grain Legumes
Dehulling Characteristics

DEFINITIONS OF DEHULLING EFFICIENCY

Terminologies Used in Pulse Processing

MAJOR EQUIPMENT USED IN PULSE PROCESSING INDUSTRY

Specifications
Machine Gota Serator/Dal dryer
Machine Pulse heating unit
Machine Vertical pulse dehusking unit
Machine splitting machine
Machine Dehuller/scarifier

MILLING OF PULSES

Introduction
Milling methodologies
Flowchart for processing of pulses
Motorized stone grinders (chakkies)
Huller
Horizontal cone polisher
Under runner disk sheller
Pigeon Pea
Chickpea
Black Gram
Green Gram
Pease and Lentil
Pulse Milling Machinery (Traditional)
Traditional dhal mill

PULSE MILLING MACHINERY

Two Types of Mills Are in Vogue in India
cleaning and size Grading Systems
Rotary Type Screen Cleaner
Reciprocating Screen Cleaner
Pitting and Dehulling Machines
Abrasive roller machine for milling of pulses
Oiling and watering systems
Elevators
Drying Equipment
Splitting Machines
Aspiration Systems
Splits and Whole Grain Separators
Polishing Systems
Evolution of milling machinery around the world in the last two decades
Modern dhal mill developed by CFTRL, Mysore, India
Flowchart for milling of pigeon peas
Developments in Premilling Treatment
Determination of Pulses Milling Quality
Seed characteristics that effect milling
Nature of Seed Coat
Variability in Seed Coat Content of Different Pulses
Physical Characteristics of Grains
Effect of varietal Differences on Dehulling Quality
Table 5.2 Variability in Dehusked Splits Yield of Different Pulses
Yield of Dehulled Split Pulse and Degree of Dehusking of Different Cultivars of Pigeon Pea
Non starchy Polysaccharides (NSP) Contents of Brown Husked (Desi) and White Husked (Kabuli) Chickpea Cultivars
Dehulling Losses in Various Pulses
Dehulling Losses
Effect of Dehulling on the Chemical Constituents of Dehusked Splits and Powder Fractions of Chickpea and Pigeon Pea
Effect of Dehulling on Nutrient Losses
Effect of Dehusking on Cooking Time of Pigeon Pea Varieties in Comparison with Green Gram and Horse Gram
Influence of Dehulling and Premilling Treatments on Cooking Quality of Pulses and Dehusked Splits
The Cooking Time (min) of Pigeon Pea Dehusked Splits obtained by Various Pretreatments below Dehulling

STANDARDS FOR MILLING QUALITY

Future research needs
GLOSSARY
Pulses Common and Botanical Names
Common Indian Terms Used in Pulse Milling

TECHNOLOGY OF PROCESSING PULSES

Post Harvest Process Management of Pulses
Storage of Instant Dhal in Different Packaging Films under Ambient Conditions
Flow chart for making instant pigeon pea dhal
Milling Studies of Pulses using Different Pre Milling Treatments and Abrasive Roller Assembly
Kuprits formula for milling efficiency calculation
Conventional method of pre milling treatment of pulses
CIAE Method of pre milling treatment of pulses
Effect of pre milling treatment and abrasive Rollers on Milling of Pulses
Millers practice method of pre milling of pulses drying
Conventional method of pre milling treatment of pulses
CIAE method of pre milling treatment of pulses
Post Harvest Process Management of Pulses
Miller practice method of pre milling treatment of pulses
Pulse milling
Chemical Composition of Arahar
Milling Procedure
Cleaning and grading
Pitting
Pretreatment with Oil
Structure of Arahar
Flow diagram of wet milling
Conditioning
Dehusking and Splitting
Polishing
CFTRI Modern Method of Pulses Milling
Cleaning
Preconditioning
Flow diagram of dry milling process
Dehusking
Lump breaking
Conditioning and Spliting
Pulses processing machines
Hand operated machines
Domestic dal mill
Pulse dehusking machines
Soybean dehuller
Power operated machines
Burn mill
Abrasive rice polisher
Roller machine
Cylinder concave dehuller
Concentric double cylinder
Under runner disc (URD) sheller
Centrifugal sheller
Comparative performance of machines
Milling efficiency
Research findings

PRODUCTION OF ROASTED PULSE AND PULSE FLOUR (BESAN)

Roasted products
Pulse Flour (Besan)

MINI DAL MILL

Construction of dal mill
Operating principle of dal mill
Flow diagram for milling of pulses
Pulses
Cleaning, Chaffs, dirt, etc
Pitting
Prevtreatment with Linseed Oil
Conditioning
Die husking and splitting mixture of husk, small broken and powder
Grading
Polishing
Grade 1 Pulses
Pitting process for mini dal mill
Pretreatment with oil and water for dal mill
Conditioning with mini dal mill
De husking and splitting with mini dal mill
Pre milling of dal
Standard accessories of mini dal mill
Extra accessories of mini dal mill
Production capacity of De husking and splitting of pre conditioned dal

PLANT ECONOMICS OF DALL MILL (DHOYA DALL OF MOONG , MASOOR, ARHAR , URAD, LOBHIYA ETC)

Plant and Machinery
Fixed Capital
Raw Materials
Total Working Capital Month
Total Capital investment
Turn over/Annum

PLANT ECONOMICS OF DALL MILL (PULSE MILL)

Plant and Machinery
Fixed Capital
Raw Materials
Total Working Capital Month
Total Capital investment
Turn over/Annum

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