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    Detailed Project Report on steel doors and frames manufacturing

    Detailed Project Report on steel doors and  frames manufacturing
    Detailed Project Report on steel doors and frames manufacturing
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      STEEL DOORS AND FRAMES MANUFACTURING
      [CODE NO.3356]  



      Doors may be defined as an openable barrier secured in a wall opening. It is provided to give an access to inside of a room.

      The door is the main part of the building which provides safety and privacy. Different varieties of doors are available according to the material, manufacturer, etc. There are different types of doors like flush doors, sliding doors, revolving doors, collapsible doors, rolling shutter doors, etc.

      A steel door allow us opening or passage into a house, building, room, apartment or closet by which persons enter. It is more strong other than normal wood door or others type of doors. Steel Doors

      Steel or other such metal construction has been used for years as they are efficient and are a sturdy option for exterior and interior doors alike. These doors can be either be solid or hollow.

      It has been found to be a good substitute for wood and is being used extensively for making frames. The frames can be made out of angles, Tee, channels or pressed steel plates. Holdfasts and hinges are normally welded to the frame in case of steel frames.

      Normal shutters made out of wood etc can be fixed on these steel frames.

      Steel frames are quite popular and are being used extensively for houses and other locations as they are economical than the conventional wooden frames.

      Shutters can also be made out of Mild Steel (MS) sheets, welded or riveted to a frame of angle iron or channel section, properly braced.

      Steel doors can also be made in high quality in cold rolled mild steel, precision engineered. They are long lasting requiring minimum maintenance. They are available in beautiful shades with various wood grain texturing.

      These can invariably be used where security is of a greater concern.

      Steel doors are widely used in houses, apartments and in places where door operating conditions require a higher resistance to loads, mechanical damages and corrosion. The use of metal materials does not preclude the creation of interesting and structurally advanced products. Well integrated doors may constitute an architectural detail that bonds the whole interior. The precision of performance combined with a high-quality powder coating in any color, enables manufacturing of a product adapted to individual needs.


      COST ESTIMATION

      Plant  Capacity                                            :   75.00 Nos./day
      land & Building                                           :    Rented
      Plant & Machinery                                      :    Rs. 1.01 Cr
      Working Capital for 3 Months                  :    Rs. 2.07 Cr
      Total Capital Investment                           :    Rs. 3.37 Cr
      Rate of Return                                             :    37%
      Break Even Point                                         :    56%

      INTRODUCTION    
      TYPES OF STEEL DOOR    
      (A) INTERNAL DOOR    
      (B) EXTERNAL DOOR    
      ADVANTAGES OF STEEL DOOR    
      DISADVANTAGES OF STEEL DOOR    
      PARTS OF STEEL DOOR    
      1. FLUSH STEEL DOORS    
      2. STEEL DOORS WITH WINDOWS    
      3. PANELED STEEL DOORS    
      STEEL FLUSH DOOR    
      ADVANTAGES    
      DISADVANTAGES    
      PARTS OF FLUSH STEEL DOOR    
      (A) FRAME    
      CONSTRUCTION    
      FRAME COMPONENTS    
      (B) SHUTTER    
      TYPES OF SHUTTER    
      CONSTRUCTION    
      USES AND PPLICATION    
      APPLICATION OF INTERNAL DOORS    
      B.I.S. SPECIFICATION    
      MARKET POSITION    
      FACADE & FENESTRATION INDUSTRY IN INDIA    
      CONSTRUCTION AND REAL ESTATE SECTOR    
      REAL-ESTATE SCENE IN INDIA    
      THE FENESTRATION AND FAÇADE INDUSTRY    
      GLOBAL MARKET SIZE    
      THE CONSTITUENTS    
      THE INDUSTRY    
      THE PRODUCTS:    
      INVESTORS:    
      THE MARKET SIZE & GROWTH IN INDIA    
      UPVC PRODUCT MARKET    
      ALUMINIUM PRODUCT MARKET    
      STEEL WINDOW & DOOR MARKET    
      WOOD WINDOW & DOOR MARKET    
      GLASS AND MIRROR MARKET    
      TABLE 2: INDIAN GLASS INDUSTRY – MARKET ANALYSIS, SOURCE    
      ADHESIVES AND SEALANTS MARKET    
      SALES OF UPVC, ALUMINIUM, WOOD, AND STEEL WINDOWS & DOORS    
      IMPORT OF METAL DOOR FRAME    
      TOTAL VALUE & VOLUME OF IMPORTS IN INDIA    
      TOP SUPPLIERS    
      TOP PORTS OF DISCHARGE    
      IMPORT OF STAINLESS STEEL DOOR    
      TOTAL VALUE & VOLUME OF IMPORTS IN INDIA    
      TOP SUPPLIERS    
      TOP PORTS OF DISCHARGE    
      MANUFACTURERS/SUPPLIERS OF    
      STEEL DOOR AND FRAMES    
      PROCESS FLOW CHART    
      MANUFACTURING PROCESS    
      (1) SHEARING    
      (2) BLANKING    
      (3) FORMING    
      (4) WELDING    
      1. FUSION WELDING    
      2. SPOT WELDING    
      3. PROJECTION WELDING    
      (5) FINISHING    
      (A) PRE-TREATMENT AND PHOSPHATING    
      (B) PAINTING    
      (C) POWDER COATING    
      (6) TESTING    
      (7) MARKING    
      (8) QUALITY CONTROL    
      (A) INSPECTION OF MATERIAL    
      (B) MANUFACTURING PROCESSES    
      FOR HEARING PROCESS    
      FOR PUNCH PRESS    
      FOR FORMING    
      FOR MITERED JOINTS    
      FOR SPOT WELDERS    
      FOR SPOT WELD TWIST TEST    
      FOR DRILLING AND TAPPING    
      FOR ASSEMBLY    
      EVERY REPRESENTATIVE SAMPLE SHALL BE CHECKED FOR:    
      ACCEPTABLE TOLERANCE:    
      EVERY REPRESENTATIVE SAMPLE SHALL BE CHECKED FOR:    
      AT RANDOM, INSPECT FOR:    
      FOR FINISHING    
      PLANT LAYOUT    
      SUPPLIERS OF RAW MATERIALS    
      COLD ROLLED M.S SHEETS    
      M.S CHANNELS AND ANGLES    
      DEGREASING CHEMICALS    
      MIG WELDING WIRE ELECTRODE    
      PHOSPHATING CHEMICALS    
      COATING POWDERS    
      SUPPLIERS OF PLANT AND MACHINERIES    
      PLASMA CUTTING MACHINE    
      CNC PRESS    
      POWER PRESS    
      SHEARING MACHINE    
      DRILLING MACHINE    
      GRINDING MACHINE    
      PRECISION MEASURING TOOLS    
      EOT CRANE    
      POWER TRANSFORMER    
      ELECTRICAL PANEL    
      COOLING TOWER    
      EFFULENT TREATMENT PLANT    
      AIR POLLUTION CONTROL EQUIPMENTS    
      AIR CONDITIONING EQUIPMENTS    
      AIR COMPRESSORS    
      PLATEFARM WEIGHING MACHINE    
      MATERIAL HANDLING EQUIPMENTS    
      FIRE FIGHTING EQUIPMENTS    
      SHOT BLASTING MACHINE    
      JIGS AND FIXTURE    
      SUBMERSIBLE WATER PUMP    


      APPENDIX – A:

       1.      COST OF PLANT ECONOMICS      
       2.      LAND & BUILDING                                      
       3.      PLANT AND MACHINERY                                  
       4.      FIXED CAPITAL INVESTMENT                             
       5.      RAW MATERIAL                                         
       6.      SALARY AND WAGES                                     
       7.      UTILITIES AND OVERHEADS                              
       8.      TOTAL WORKING CAPITAL                                
       9.      COST OF PRODUCTION                                   
      10.      PROFITABILITY ANALYSIS                               
      11.      BREAK EVEN POINT                                     
      12.      RESOURCES OF FINANCE                           
      13.      INTEREST CHART                                       
      14.      DEPRECIATION CHART                                   
      15.      CASH FLOW STATEMENT                                   
      16.      PROJECTED BALANCE SHEET      

       

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