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    Detailed Project Report on Dry Wall Putty (White Cement Based)

    Detailed Project Report on Dry Wall Putty (White Cement Based)
    Detailed Project Report on Dry Wall Putty (White Cement Based)
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      DRY WALL PUTTY (WHITE CEMENT BASED)

      [EIRI/EDPR/1104] [J.C.: 9748]


      INTRODUCTION

      White cement based Wall Putty a plastering material to fill the holes and patches before paint primer or distemper.

      In general, fillers & stoppers are paste-like materials, highly pigmented, used to fill surface imperfections (fillers) and to make good gross surface defects prior to painting operations (stoppers).

      Caulking compounds, putties and same cements have a boiled drying oil, usually combine with resins that act as the binder putty is the thick mixture of finally powdered calcium carbonate (whiting) and acid refined linseed oil which imparts good wetting and grinding characteristics.

      There are variegated types of putties for wood too. For glazing wood & filling holes and cracks on the surface, of timber or metal, a stiff paste of linseed oil and whiting is used. This composition is the traditional putty. It is sometimes modified by the addition of small amounts of white lead in oil. So called commercial putty contains more or less mineral or other oil instead of linseed oil.

      White Cement Based Wall Putty is a specially formulated product based on white cement blended with special fillers and additives to be used as putty, filler & sealer, on concrete/mortar walls and ceiling for both interiors & exteriors. It renders to the surface, smooth bright white coating suitable for over coating by different kinds of water and solvent based paints, of attractive colors, giving a durable and smooth finish on the walls. It is water resistant and in turn, imparts additional strength to the walls. It also contains fungicides, preventing fungus. The other feature of the product is that though it is based on cement, but unlike cement paint, it does not require any water for curing.


      COST ESTIMATION

      Plant Capacity            5 MT/Day

      Land & Building (600 sq.mt.)    Rs. 77.75 Lac

      Plant & Machinery                    Rs. 23.70 Lac

      Working Capital for 2 Months    Rs. 28.08 Lac

      Total Capital Investment          Rs. 1.38 Cr

      Rate of Return                          40%

      Break Even Point                      48%


      CONTENTS

      INTRODUCTION

      TECHNICAL DATA

      DIRECTION FOR USE

      PRECAUTIONS

      USES AND APPLICATIONS

      PROPER DRYWALL REPAIR

      PREPARATION

      TOOLS AND MATERIALS (PICTURED)

      CLEAN EDGES OF HOLE

      SECURE WOODEN PAINT STICK TO BACK OF HOLE

      SECURE DRYWALL REPAIR PIECE INTO PLACE

      APPLY MESH DRYWALL TAPE

      APPLY FIRST COAT OF DRYWALL "MUD", OR JOINT COMPOUND

      SECOND SANDING

      B.I.S. SPECIFICATIONS

      MARKET POSITION & SCOPE

      FUNCTION OF DIFFERENT INGREDIENTS IN THE PUTTY

      CALCIUM CARBONATE

      WHITE LEAD (LEAD CARBONATE)

      LINSEED OIL

      PRESENT MANUFACTURERS OF WALL PUTTY

      PROPERTIES OF RAW MATERIALS USED

      WHITING

      FORMULATION OF WALL PUTTY

      FORMULATION NO-1

      FORMULATION NO-2

      FORMULATION-3

      PREPARATION:

      MANUFACTURE OF WHITE CEMENT BASED DRY WALL PUTTY

      BENEFITS

      PRODUCT SPECIFICATIONS

      PERFORMANCE

      WALL PUTTY MIXING

      PROCESS FLOW DIAGRAM

      FORMULATIONS OF WHITE CEMENT BASED PUTTY

      TABLE 1

      EXAMPLE

      TABLE 2

      TABLE 4

      TABLE 5

      TABLE 6

      CEMENTITIOUS WALL PUTTY FORMULATIONS

      INTUMESCENT PUTTY

      SUITABLE WAXES INCLUDE PETROLATUM.

      A PREFERRED ANTIOZONANT IS A MIXTURE OF DIARYL P-PHENYLENE DIAMINES

      SOFTNESS VALUE MEASUREMENT

      PUTTY FLOW MEASUREMENT

      FLAME THROUGH TEST

      FIRE HOSE STREAM TEST

      EXAMPLES 1 AND 2

      THE INGREDIENTS FOR EXAMPLES 1 AND 2 ARE LISTED IN TABLE 2, BELOW

      THE EXPANSION RATIO WAS CALCULATED USING THE FOLLOWING EQUATION:

      EXAMPLE 20

      THE INGREDIENTS FOR EXAMPLE 20 ARE LISTED IN TABLE 6, BELOW.

      EXAMPLE 21

      THE INGREDIENTS FOR EXAMPLE 21 ARE LISTED IN TABLE 7, BELOW.

      FLAME-RESISTANT NON-DRYING PUTTY COMPOSITION

      NOTE THAT NUMERALS (1) TO (8) IN TABLE 1 REPRESENT THE FOLLOWING MATERIALS

      PROCESSING OPERABILITY

      FILLING OPERABILITY

      DISPOSABLE PUTTY DISPENSER

      OPERATION

      PUTTY APPLICATOR

      MICROWAVE-HEATABLE EXERCISE PUTTY IN A CONTAINER WITH TEMPERATURE INDICATOR

      PLANT LAYOUT

      ADDRESSES OF PLANT & MACHINERY SUPPLIERS

      MIXERS:

      PULVERISER/GRINDER

      WHITING

      LINSEED OIL


      APPENDIX – A:

      01. PLANT ECONOMICS

      02. LAND & BUILDING

      03. PLANT AND MACHINERY

      04. OTHER FIXED ASSESTS

      05. FIXED CAPITAL

      06. RAW MATERIAL

      07. SALARY AND WAGES

      08. UTILITIES AND OVERHEADS

      09. TOTAL WORKING CAPITAL

      10. TOTAL CAPITAL INVESTMENT

      11. COST OF PRODUCTION

      12. TURN OVER/ANNUM

      13. BREAK EVEN POINT

      14. RESOURCES FOR FINANCE

      15. INSTALMENT PAYABLE IN 5 YEARS

      16. DEPRECIATION CHART FOR 5 YEARS

      17. PROFIT ANALYSIS FOR 5 YEARS

      18. PROJECTED BALANCE SHEET FOR (5 YEARS)

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