Industry Overview
Plastic crates are widely used for storing, handling, and transporting goods from one location to another. Products placed inside crates, with or without covers, can be stacked on pallets and loaded onto transportation vehicles such as trucks and railway wagons. These crates protect goods from damage and breakage while improving handling efficiency during storage, distribution, and transportation.
Plastic crates have been commercially available for approximately 28 years, and their market presence has expanded significantly over time. Growing population, industrialization, and increasing requirements for efficient logistics and reusable packaging have contributed to rising demand for specialized plastic containers.
Plastic milk crates and fish crates are important applications of this product category. Milk crates facilitate the organized handling, storage, and distribution of milk containers, while fish crates support the handling and transportation of fish and other seafood. Different designs, sizes, and configurations are available to meet the requirements of industrial, dairy, and fishing applications.
Plastic milk crates and fish crates are commonly manufactured through injection moulding using high-density polyethylene (HDPE) granules. The manufacturing process involves plasticizing the raw material, injecting the molten polymer into a mould, filling the mould cavity, cooling the component, and releasing the finished product. Product quality depends on raw material characteristics, mould design, processing conditions, dimensional stability, surface finish, colour fastness, and resistance to stress, applied loads, and impact. A manufacturing project in this sector requires appropriate machinery, moulds, material-handling systems, utilities, quality-testing facilities, and a suitable plant layout.
Cost Estimation
| Particulars | Project Details |
|---|---|
| Plant Capacity | 1000.00 Nos/day |
| Land & Building (2500 Sq.Mtr) | Rs. 3.09 Cr |
| Plant & Machinery | Rs. 2.98 Cr |
| Working Capital for 2 Months | Rs. 1.42 Cr |
| Total Capital Investment | Rs. 8.00 Cr |
| Rate of Return | 19% |
| Break Even Point | 66% |
Content Index
- INTRODUCTION
- PROPERTIES
- PLASTIC CRATES FOR THE FISHING INDUSTRY
- TYPES OF FISH CRATES
- (1) INDUSTRIAL PLASTIC CRATES (STACKER BOXES)
- (2) REFRESH FISH BOXES
- (3) REUSABLE FISH BOXES
- (4) SALMON FISH BOXES
- (5) INSULATED PALLET BOX
- SIZES
- PLASTIC CRATES FOR THE MILK INDUSTRY
- MILK CRATE
- TYPICAL USES OF MILK CRATES
- TYPICAL DIMENSIONS OF THESE CRATES
- VIEW OUR PLASTIC CRATES
- USES AND APPLICATION
- B.I.S. SPECIFICATION
- PROCESS FLOW CHART
- RAW MATERIAL
- THESE STAGES ARE:
- PLASTICIZING:-
- INJECTION:-
- AFTER FILLING:-
- COOLING AND MOULD RELESE:-
- INJECTION MOULDING TECHNIQUE
- SCREW PROFILE
- MOULDS
- RAW MATERIAL
- PROCESSING CONDITIONS
- REQUIREMENT
- MATERIAL
- MASS
- APPEARANCE AND SURFACE FINISH
- COLOUR FASTNESS
- MARKING
- TESTING
- (A) DETERMINATION OF RESISTANCE TO STRESS
- (B) DETERMINATION OF RESISTANCE TO APPLIED LOAD
- (C) DETERMINATION OF RESISTANCE TO DROP
- (D) TEST FOR DIMENSIONAL STABILITY
- MARKET POSITION
- INDIA'S PLASTIC PACKAGING INDUSTRY TO TOUCH $73 BILLION BY FISCAL 2020
- EXPORT DATA OF PLASTIC CRATES
- IMPORT DATA OF PLASTIC CRATES
- PLANT LAYOUT
- MANUFACTURERS/SUPPLIERS OF FISH AND MILK PLASTIC CRATES
- FISH CRATE
- MILK CRATE
- SUPPLIERS OF RAW MATERIALS
- SUPPLIERS OF HDPE GRANULE
- PLASTIC INJECTION MOULDING MACHINE
- SUPPLIERS OF DRY COLOUR MIXTRE MACHINE
- SUPPLIERS OF CRATE MOLDS
- EOT CRANE
- SUPPLIERS OF POWER TRANSFORMER
- SUPPLIERS OF ELECTRICAL PANEL
- SUPPLIERS OF COOLING TOWER
- SUPPLIERS OF EFFLUENT TREATMENT PLANT (ETP PLANT)
- AIR POLLUTION CONTROL EQUIPMENTS
- AIR CONDITIONING EQUIPMENTS
- AIR COMPRESSORS
- PLATFORM WEIGHING MACHINE
- MATERIAL HANDLING EQUIPMENTS
- FIRE FIGHTING EQUIPMENTS
- JIGS AND FIXTURE
- SUBMERSIBLE WATER PUMP
Appendix
- APPENDIX – A:
- 1. COST OF PLANT ECONOMICS
- 2. LAND & BUILDING
- 3. PLANT AND MACHINERY
- 4. FIXED CAPITAL INVESTMENT
- 5. RAW MATERIAL
- 6. SALARY AND WAGES
- 7. UTILITIES AND OVERHEADS
- 8. TOTAL WORKING CAPITAL
- 9. COST OF PRODUCTION
- 10. PROFITABILITY ANALYSIS
- 11. BREAK EVEN POINT
- 12. RESOURCES OF FINANCE
- 13. INTEREST CHART
- 14. DEPRECIATION CHART
- 15. CASH FLOW STATEMENT
- 16. PROJECTED BALANCE SHEET
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