Industry Overview
The rapid growth of automotive vehicles due to increasing motorization and industrialization has resulted in a significant increase in waste tyre generation worldwide. Billions of waste tyres are discarded globally, creating serious environmental challenges because tyres are non-biodegradable and difficult to dispose of through conventional methods such as burning or landfilling.
Waste tyre management has become an important concern, particularly in developing countries like India. Advanced recycling technologies, such as the pyrolysis process, provide an effective solution by converting waste tyres into valuable products including fuel oil, carbon black, and pyrolytic gas. These products can help reduce dependence on conventional fossil fuels while supporting sustainable waste management practices.
A waste tyre pyrolysis plant offers an environmentally responsible approach for recovering energy and materials from discarded tyres. The process enables the conversion of tyre waste into useful industrial products while addressing pollution concerns associated with improper tyre disposal.
Cost Estimation
| Plant Capacity | 12 MT/Day |
|---|---|
| Land & Building (6000 sq.mt.) | Rs. 3.07 Cr |
| Plant & Machinery | Rs. 1.92 Cr |
| Working Capital for 1 Month | Rs. 41.57 Lac |
| Total Capital Investment | Rs. 5.68 Cr |
| Rate of Return | 46% |
| Break Even Point | 49% |
Content Index
- INTRODUCTION
- PROBLEMS WITH WASTE TYRES
- THE MAIN PROBLEMS WITH TYRE WASTE ARE AS FOLLOWS:
- PYROLYSIS PLANT PROCESS
- PYROLYSIS END PRODUCTS
- USES AND APPLICATIONS
- PROCESS FLOW CHART
- MANUFACTURING PROCESS OF FUEL OIL FROM WASTE TYRE
- PLANT AND MACHINERY
- MAIN PARTS OF WASTE TYRE PYROLYSIS PLANT AND THEIR FUNCTIONS
- POLLUTION CONTROL SYSTEM IS ADOPTED IN WASTE TYRE PYROLYSIS PLANT
- TYRE RECYCLING
- TDF - LOW TO MEDIUM VOLUMES
- TDF - HIGH VOLUMES
- PRIMARY SHREDDERS
- SECONDARY SHREDDERS
- TYRE CRUMB
- RUBBER POWDER
- SEQUENCES STAGE FOR TYRE RECYCLING
- TYRE RECYCLING PLANT FOR RUBBER POWDER
- RUBBER POWDER PRODUCTION LINE
- WASTE RUBBER TIRE RECYCLING PROCESS
- MARKET OVERVIEW OF TYRE RECYCLING IN UAE
- GLOBAL MARKET FOR TYRE RECYCLING
- TIRE RECYCLING MARKET – SIGNIFICANT GROWTH FACTORS
- TIRE RECYCLING MARKET – MERGERS AND ACQUISITIONS
- COMPARATIVE ANALYSIS OF THE RELATED MARKET
- TIRE RECYCLING MARKET – SIGNIFICANT THREATS
- CATEGORY-WISE INSIGHTS
- TIRE RECYCLING MARKET – REGIONAL ANALYSIS
- PRINCIPLES OF PLANT LAYOUT
- PLANT LOCATION FACTORS
- EXPLANATION OF TERMS USED IN THE PROJECT REPORT
- PROJECT IMPLEMENTATION SCHEDULES
- PRESENT MANUFACTURES/SUPPLIERS
Appendix
- 01. PLANT ECONOMICS
- 02. LAND & BUILDING
- 03. PLANT AND MACHINERY
- 04. OTHER FIXED ASSESTS
- 05. FIXED CAPITAL
- 06. RAW MATERIAL
- 07. SALARY AND WAGES
- 08. UTILITIES AND OVERHEADS
- 09. TOTAL WORKING CAPITAL
- 10. TOTAL CAPITAL INVESTMENT
- 11. COST OF PRODUCTION
- 12. TURN OVER/ANNUM
- 13. BREAK EVEN POINT
- 14. RESOURCES FOR FINANCE
- 15. INSTALMENT PAYABLE IN 5 YEARS
- 16. DEPRECIATION CHART FOR 5 YEARS
- 17. PROFIT ANALYSIS FOR 5 YEARS
- 18. PROJECTED BALANCE SHEET FOR (5 YEARS)
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